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13.1. Function summary

13.1. Function summary

 

When teaching of an arc welding operation program needs to be performed, not only the welding related conditions, such as voltage and current, but also details of the arc welding functions such as weaving and retry/overlap and characteristics of the welder, should be set. Additionally, not only in the arc welding, but also in general cases that would used a robot, it may be required, in some cases, to check the information (such as coordinates and pose) of the position not only of the steps set through teaching, but also of the auxiliary points. The arc welding condition file and the position information of the steps and auxiliary points are managed inside the controller in the form of a file, meaning that it would not be easy to edit them. That is why a function to help edit those files easily and fast is provided.

 

Quick Open is a function that will make it possible to set the arc welding conditions or check and edit the information of the steps and auxiliary points by using a key once without going through inconvenient operation.

 

Here, we take the case of editing the welding start condition, as an example. While the cursor is on the ARCON command that is for the Arc On function, if the user presses the [Quick Open] key, the screen will display the content that matches with the number of the condition, among those for starting welding, that is being used by the current command. On this screen, it is possible to check or change the details of the welding start condition. It is also possible to shift to other condition files that are related to the relevant condition file.

 

As explained above, this function will make it possible to check and change, easily and fast, relevant details of a condition file or a step position in relation to a specific command.

 

Figure 13.1 Quick open in the robot program

 

Clicking the [Quick Open] key in certain commands displays relevant files or details on the screen. After saving the changed content in a file, if it is required to end the process, the <Complete> key needs to be pressed. If required to end without saving, the <ESC> key needs to be pressed.

 

The content displayed when pressing [Quick Open] in each command is as follows.

 

Command

File, content

Details

Note

MOVE

Pose

Current position and command values.

X Y Z(mm) Rx Ry Rz(deg)

Robot configuration

Can correct the command values

CALL

Program to be called

Shift to the program that is targeted for calling

 

JMPP

Assignment statement

Confirm and change variable

Monitor and change relevant variables depending on their types

Including V%, V!, V$, P, R, LV%, LV!, LV$, LP, LR, and system variables

ARCON

ASF#=

(Only for analogue arc welding)

Digital:

Digital arc welding condition file

 

Analogue:

Arc welding start condition file

 

Arc welding auxiliary condition file

Welding initiation condition

Condition number, Description, Synergic code, Gas preflow, Current/feed speed, Welding voltage (correction)/Arc length, WCR wait time, Robot delay time, …

 

Welding auxiliary condition

- Retry:

Count, Retry condition, Operation mode, Speed, Retract time, Retract speed, Reentr./Path Dist., Shift Distance

- Restart:

Count, Restart condition, Overlap length, Moving speed, Welding speed

 

Welding end condition

Current ratio, Downslope time, Condition hold time, Gas preflow, …

 

Welding auxiliary condition (Enter the end condition)

- Auto Stick Recovery: Count, Stick recovery condition, Stick recovery time

ARCOF

AEF#=

Arc welding end condition file

Arc welding auxiliary condition file

Arc welding characteristic file

Welding end condition file

Condition number, Voltage confirm, Description, Auto stick recovery, Current, Voltage, crater time, gas time

 

Welding auxiliary condition file

Auto stick recovery: Counter, Current, Voltage, Delay time

WEAVON

WEV#=

Weaving condition

Weaving condition file

Condition number, Weaving type, Frequency, Basic pattern, Forward angle, Moving time, Boundary limit, Timer

REFP

Reference point

Current Pose and command.

X Y Z(mm) Rx Ry Rz(deg)

Robot configuration

The command can be modified

Same as the “Pose” screen