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4.3.5.3. SA3A3D (Small sized-6 axes integral type-driving apparatus)

4.3.5.3. SA3A3D (Small sized-6 axes integral type-driving apparatus)

 

The drive unit plays a role of amplifying power by sending current to each motor according to the current command from the servo board. The 6 axis all-in-one drive unit can operate 6 motors at the same time, and the following Table shows its components.

 

A small sized-diode module converter is formed integrally with a small-sized servo amplifier, and converts three-phase current provided from an electronic field module to direct current through the rectification of a diode module so as to store it in a smoothing capacitor. When the speed of the robot is reduced, power generated from a motor is consumed through a transistor and resistance. The diode module converter is constructed as shown below.

 

 

Table 449 Construction of SA3A3D (Small sized-6 axes integral type-driving apparatus)

Component

Function

BD553

(IPM board)

Gate Drive Module

Generation of IPM gate signals

Gate Power Module

Generation of gate power

Current Detection Unit

Detection of the current flowing into the motor

BD563

(Converter Board)

Rectifier Unit

Generation of DC power circuit provided from the AC input main power.

Regenerative Control

Drive of IGBT if PN voltage increases

Error Detection Unit

The detection of overvoltage, overheated regenerative resistance, and bibliographic data input errors

Other Parts

Heat Sink

Emission of heat generated from IPM

Capacitor

DC power smoothing

Regenerative IGBT

Execution of regenerative control

IPM

Switching Device

 

 

Caution:

As the drive unit varies depending on the robot, so please check out the form of it in replacing it.

 

 

Figure 4.52 BD553 Component Layout

 

Figure 4.53 BD563 Component Layout

 

 

Table 450 Description of connector BD553

Name

Use

External Device Connection

CNBS1, 2, 3

PWM Signal and Error Signal

Servo Board (BD542) CNBS1,2,3

CNSGA

/PWMON, SVERR, BRAKE

Sequence Board (BD530) CNSGA

CNPWM7~8

Additional Axis PWM Signal and Error Signal

Option Board (BD554, BD556) CNPWM

CNM1~6

Motor Connection

CMC1

CNPPNN

Power for motor drive

Drive Power Unit (BD561) CNPN1

CNFG

The frame ground of the Main Axis motor

CMC1

 

 

Table 451 Description of BD553 LED

Name

Color

Status Display

SV

Yellow

ON if PWM is ON

POW

Green

OFF if current dip/sag occurs

 

 

Table 452 Description of connector BD563

Name

Use

External Device Connection

CNRST

3-Phase Power Input

Electrical Module CNRST

CNSGC

/PWMON, OV, FLT, FB

Sequence Board(BD530) CNSGC

CNDR

Regenerative Power Output

Regenerative Resistance

CNTR

Detection of Overheated Regenerative Resistance

Thermal Sensor of Regenerative Resistance

CNPN1,2

For Supply of PN Power

6-Axis Servo Amp CNPPNN, Additional Axis CNPN

 

 

Table 453 Description of BD563 LED

Name

Color

Status Display

SV

Yellow

ON if PWN is ON

POW

Green

OFF if control voltage sag occurs

DR

Red

ON if regenerative power discharge operates

PN

Red

ON if PN voltage is over 42V

RYON

Red

OFF if PN power discharge operates