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3.5.1. Permitted load torque estimation

3.5.1. Permitted load torque estimation

 

The load, which will be applied to the mechanical interface of robot's wrist axis, is restricted by allowable weight, allowable load torque and allowable moment of inertia.

 

 Allowable Maximum Pay Load Weight :

 

Table 32 Allowable load weight

Robot Model

Allowable Load Weight

HR050

Less than 490.5 N (50kgf)

HR030L

Less than 294.3 N (30kgf)

 

 Allowable Load Torque

 

Table 33 Allowable Load Torque

Robot Model

Allowable Load Torque

R2 Axis Rotation

B Axis Rotation

R1 Axis Rotation

HR050

Less than 176.5 N·m (18 kgf·m)

Less than 88.3 N·m (9 kgf·m)

HR030L

Less than 117.6 N·m (12 kgf·m)

Less than 58.8 N·m (6 kgf·m)

 

 Allowable Moment of Inertia

 

Table 34 Allowable Load Torque

Robot Model

Allowable Moment of Inertia

R2 Axis Rotation

B Axis Rotation

R1 Axis Rotation

HR050

6.48kg·m2  (0.66kgf·m·s2)

1.62kg·m2 (0.17kgf·m·s2)

HR030L

4.80kg·m2  (0.49kgf·m·s2)

1.20kg·m2 (0.12kgf·m·s2)

 

Loads must be kept below maximum conditions shown in [Table. 3-2 ~ 3-4].

 

[Fig 3.9 ~ Fig 3.10] show the possible range in which a point load can be positioned, assuming the attached load is a particle. However, as the actual load(End Effector) is not a particle, calculate and evaluate the moment of inertia on each axis. The following example shows moment of inertia calculation assuming the attached load is a particle.

 

[ExampleAn attached load weight is 40Kg with the HR050 Model

 

n Allowable position of the center of gravity from the center of R1 axis

 

    Allowable position of the center of gravity from the center of Axis R1

LR1 ≤ (Allowable Torque) / (Load Weight) 

LR1 = 88.3 N·m / (40Kg×9.8 m/s2) = 0.225 m

 

    Allowable position of the center of gravity from the allowable moment of inertia

LR1 ≤ (Allowable moment of inertia/ Load Weight)1/2

= (1.62 kg·m2 / 40 kg )1/2 = 0.201 m( < 0.225 m)

 

From the above result, the maximum distance from the center of R1 axis becomes 0.201 m, being restricted by the allowable moment of inertia.

 

n Allowable position of the center of gravity from the center of Axis B

(The center of B axis is on the same axis of this robot, and the value of the allowable load torque and allowable moment of inertia of B and R2 axes are the same. Therefore, if the allowable condition on the B axis is satisfied, it guarantees to satisfy that on the R2 axis..)

 

    Allowable position of the center of gravity from the allowable torque

LB ≤ (Allowable Torque) / (Load Weight) 

LB = 176.5 N·m / (40Kg×9.8 m/s2) = 0.450 m

 

    Allowable position of the center of gravity from the allowable moment of inertia

LB ≤ (Allowable moment of inertia / Load Weight)1/2

= (6.48 kg·m2 / 40 kg )1/2 = 0.402 m( < 0.450 m)

 

From above result, the maximum distance from the center of B axis becomes 0.402 m, being restricted by the allowable moment of inertia. 

 

 

n Torque Map

 

 

Figure 3.9 Wrist Axis Torque Mapping:[HR050]

 

 

 

Figure 3.10 Wrist Axis Torque Mapping:[HR030L]