4.4. Example of Multipass Welding

The work program can be written as below.

This work is about performing welding in a way that after the 1st pass welding is completed, the 2nd pass welding and 3rd pass welding are performed while being shifted 3.0 mm to the left and right at an elevated height of 3.0 mm.

‘~~~~~~~Multipass program : 0003.JOB~~~~~~~~~~~~~~~

'Cylinder AS and MP Program

S1 MOVE P,S=60%,A=3,T=1

'Find 4 Points by touch sensing

S2 MOVE L,S=30%,A=3,T=1 ' 1: Position of searching the first point on the circular trajectory

TOUCHSEN TSC#=4,TF,TD,0,P1,V1! ' 2: Touch sensing of the first position on the circular trajectory

S3 MOVE L,S=30%,A=3,T=1 ' 3: Position of searching the second point on the circular trajectory

TOUCHSEN TSC#=4,TF,TD,0,P2,V1! ' 4: Touch sensing of the second position on the circular trajectory

S4 MOVE L,S=30%,A=3,T=1 ' 5: Position of searching the third point on the circular trajectory

TOUCHSEN TSC#=4,TF,TD,0,P3,V1! ' 6: Touch sensing of the third position on the circular trajectory

S5 MOVE L,S=30%,A=3,T=1 ' 7: Position of searching the fourth point on the circular trajectory

TOUCHSEN TSC#=4,TF,TD,0,P4,V1! ' 8: Touch sensing of the fourth position on the circular trajectory

'1st pass Save the 1st multipass trajectory through arc sensing

S6 MOVE L,S=60%,A=3,T=1

S7 MOVE L,P1,S=50%,A=3,T=1

WEAVON WEV#=3

MULTIPASS SAVE,TrjNo=1,SampDist=10

ARCON ASF#=3

S8 MOVE C,P2,S=60cm/min,A=3,T=1

S9 MOVE C,P3,S=60cm/min,A=3,T=1

S10 MOVE C,P4,S=60cm/min,A=3,T=1

S11 MOVE C,P1,S=60cm/min,A=3,T=1

ARCOF ASF#

WEAVOF

MULTIPASS OFF

S12 MOVE P,S=60%,A=3,T=1

'2nd pass Shift the 2nd pass 3 mm horizontally in the right direction and 3 mm in the vertical direction

MULTIPASS LOAD,TrjNo=1,Side=3,Updown=3,Reverse=0,TAS=0,WAS=0

S13 MOVE L,P1,S=20%,A=3,T=1

WEAVON WEV#=4

ARCON ASF#=3

S14 MOVE C,P2,S=60cm/min,A=3,T=1

S15 MOVE C,P3,S=60cm/min,A=3,T=1

S16 MOVE C,P4,S=60cm/min,A=3,T=1

S17 MOVE C,P1,S=60cm/min,A=3,T=1

ARCOF ASF#

WEAVOF

MULTIPASS OFF

'3rd pass Shift the 3rd pass -3 mm horizontally in the right direction and 3 mm in the vertical direction

S18 MOVE P,S=60%,A=3,T=1

MULTIPASS LOAD,TrjNo=1,Side=-3,Updown=3,Reverse=0,TAS=0,WAS=0

S19 MOVE L,P1,S=20%,A=3,T=1

WEAVON WEV#=4

ARCON ASF#=3

S20 MOVE C,P2,S=60cm/min,A=3,T=1

S21 MOVE C,P3,S=60cm/min,A=3,T=1

S22 MOVE C,P4,S=60cm/min,A=3,T=1

S23 MOVE C,P1,S=60cm/min,A=3,T=1

ARCOF ASF#

WEAVOF

MULTIPASS OFF

S24 MOVE P,S=60%,A=3,T=1

END

~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

4.4. Example of Multipass Welding​

4.4. Example of Multipass Welding