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3.6.3. Example of permitted torque and inertia moment calculation

3.6.3. Example of permitted torque and inertia moment calculation

 

(1)    Case #1 Simple 2-D model

 

Figure 3.9 2-D load model

 

M Load weight

JxxInertia moment in X direction from weight center of load

JyyInertia moment in Y direction from weight center of load

JzzInertia moment in Z direction from weight center of load

Ja4- Inertia moment from R2 axis rotation center

Ja5- Inertia moment from B axis rotation center

Ja6- Inertia moment from R1 axis rotation center

 

☞ Load condition: Stainless steel with width, depth, and thickness of 292 mm each (Mass 141.3kg) (Mass 141.3kg)

 

    Weight limit

Load weight:  

 

    Limit of the allowable torque

Position of the center of gravity based on the B axis: LX = 366 mm, LY = 0 mm and LZ = -76 mm

The distance from the B and R1 axes to the center of gravity is calculated as follows.

Distance based on the B axis:

Distance based on the R1 axis:  

Load torque of the B axis:

Load torque of the R1 axis:  

 

    Limit of the allowable moment of inertia

Moment of inertia of the load at the center of gravity

Jxx= 2.83 kgm2, Jyy= 2.83 kgm2, Jzz= 2.83 kgm2

Moment of inertia of the B axis (Ja5)

Moment of inertia of the R1 axis

 

    Conclusion

It is safe because the weight, torque and inertia moment all satisfy the limited condition.

 

(2)    Case #2 Complicated 3-D model

 

 

Figure 3.10HS165 3-D load model 2-D shape (HS210E)

 

Aluminum block shape combination

 (σ=0.00287 g/mm3, : 201.3 kg)

m1 (60×300×300)              15.5kg

m2 (520×440×220)            144.5kg

m3 (300×300×160)            41.3kg

 

mi  - i Weight of i block load

LXi - i Weight center location in X axis direction of I block

LYi - i Weight center location in Y axis direction of I block

LZi - i Weight center location in Z axis direction of I block

 

    Weight limit

Load weight :

 

    Permitted torque limit

 

You can calculate the weight center location for the total load from the B axis rotation center as follows

 

 

 (Symmetric to Y axis)

 

 

 

The weight center location for the total load from the B axis rotation center Lx = 546.4mm, Ly = 0mm, LZ = -240.0mm

 

Distance from B axis to center of gravity

Distance from R1 axis to center of gravity

 

B axis load torque

R1 axis load torque

 

x1 y1 z1 x, y and z direction length of block m1

x2 y2 z2 x, y and z direction length of block m2

x3 y3 z3 x, y and z direction length of block m3

 

LX1, LY1, LZ1 Weight center location of block m1 from B axis rotation center

LX2, LY2, LZ2 - Weight center location of block m2 from B axis rotation center

LX3, LY3, LZ3 - Weight center location of block m3 from B axis rotation center

 

Jxx1, Jyy1, Jzz1 Inertia moment by x, y and z axis from the weight center of block m1

Jxx2, Jyy2, Jzz2 Inertia moment by x, y and z axis from the weight center of block m2

Jxx3, Jyy3, Jzz3 Inertia moment by x, y and z axis from the weight center of block m3

Figure 3.11 3-D load model 3-D shape

 

 

 

    Permitted inertia moment limit

 

Table 33  Inertia moment from weight center by block

Block weight (kg)

Weight center(LX, LY, LZ)

Jxx

Jyy

Jzz

m1 (15.5)

(0.25, 0, 0)

0.232 kgm2

0.121 kgm2

0.121 kgm2

m2 (144.5)

(0.48, 0, -0.26)

2.913 kgm2

3.838 kgm2

5.586 kgm2

m3 (41.3)

(0.89, 0, -0.26)

0.398 kgm2

0.398 kgm2

0.620 kgm2

 

B axis inertia moment (Ja5)

 

R1 axis inertia moment (Ja6)

 

     Conclusion

It is safe because the weight, torque and inertia moment all satisfy the limited condition.