7.1. Error message
7.1. Error message
Code | E0007 | Stick detection |
Details | Stick signal is detected in completion of the welding sequence. | |
Measure | - Check the stick detection signal. - Remove the stick. |
Code | E0154 | Maximum tip consumption exceeded |
Details | Total tip consumption detected by gun search has exceeded the maximum tip consumption (moving + fixed) set by the welding gun parameter. | |
Measure | - Check the maximum tip consumption at the welding gun parameter. - Replace the tip. |
Code | E0155 | Maximum moving tip consumption exceeded |
Details | Total moving tip consumption detected by gun search has exceeded the maximum tip consumption (moving) set by the welding gun parameter. | |
Measure | - Check the maximum tip consumption (mobile) at the welding gun parameter. - Replace the tip. |
Code | E0156 | Maximum fixed tip consumption exceeded |
Details | Total fixed tip consumption detected by gun search has exceeded the maximum tip consumption (fixed) set by the welding gun parameter. | |
Measure | - Check the maximum tip consumption (fixed) at the welding gun parameter. - Replace the tip. |
Code | E0171 | Gun open time (5 seconds) exceeded |
Details | Open time has exceeded 5 seconds after squeeze of spot welding and gun-search function. | |
Measure | - Check if the gun has been stuck to the object, or if interference to the gun has occurred. - Check the stick and interference on the moving side gun. |
Code | E1036 | Electricity connection wait time exceeded |
Details | Welding complete (WI) signal is not received within the wait time defined in the welding sequence menu while servo-gun welding is being executed. | |
Measure | Check the circuit diagram of the welding complete (WI) signal and relevant peripheral equipment. |
Code | E1038 | Position in which tip consumption cannot be calibrated |
Details | Robot is not positioned to correct tip consumption when the location will be recorded by correcting the tip consumption. | |
Measure | Arrange the robot position so as not to leave the range of robot operation for correcting detected consumption. |
Code | E1281 | Welder error signal is entered |
Details | This occurs when a welder error signal is detected during welding operation. | |
Measure | 1) Check the welding power device. |
Code | E1306 | Gun search reference location not recorded |
Details | This error occurs when playback of gun search function or spot welding function is initiated without recording the Gun Search reference location. | |
Measure | Attach new electrodes and record Gun Search reference location. |
Code | E1307 | Gun search is not completed normally |
Details | This error occurs when playback of spot welding function is executed without termination of Gun Search normally or Gun Search 2 is executed without execution of Gun Search 1. | |
Measure | Detect the tip consumption first by executing gun searches 1 and 2, and start the work. |
Code | E1308 | Problems in specifying tool numbers for steps. |
Details | The tool number was not selected correctly for the servo gun number when the step was executed with the spot welding function and Gun Search function. | |
Measure | Check the tool number corresponding to the gun number and the gun type for their set states to ensure that the gun number of the function can match the tool number of the step. |
Code | E1310 | Set squeeze force exceeded current limit range |
Details | This error occurs when the current limit calculated from command squeeze force exceeds the current limit (IP) of servo amp. | |
Measure | Reduce the squeeze force, or increase the capacity of the servo-gun drive motor. |
Code | E1311 | Set squeeze force exceeded overload detection level |
Details | This error occurs when the command squeeze force exceeds the overload detection level. | |
Measure | Reduce squeeze force in anticipation of an overload error. |
Code | E1312 | Gun squeeze target location calculation result area deviation |
Details | This error occurs when robot was out of the designated workspace as a result of the calculation of squeeze position (Object position) of servo gun. | |
Measure | Change the robot pose, and record the position. |
Code | E1313 | Set squeeze force range exceeded |
Details | This error occurs when the squeeze force set on the welding condition exceeds the range of the squeeze force set on the squeeze force table of the welding gun parameter. | |
Measure | Reduce the set squeeze force. |
Code | E1314 | Squeeze force alignment detection time exceeded |
Details | This error occurs when the squeeze alignment is not achieved within the squeeze force error detection time of the welding gun parameter after moving tip begins squeezing on the record location. | |
Measure | Check the command offset. Check the squeeze force error detection time. Check the squeeze force match rate. |
Code | E1320 | Sensor is not operating during gun search |
Details | This error occurs when the sensor does not work although the robot approaches the targeted position during the wear quantity detection work in gun searching functions of servo gun and Eqless gun. | |
Measure | 1) Check the sensor work when electrodes approach the sensor. 2) Check the connection of the connectors. 3) Check the type of sensor contact. |
Code | E1326 | Gun search 2 environment is inappropriate |
Details | This error will occur when Gun Search 2 is executed when the environment is set to measure consumption of the gun using Gun Search 1. | |
Measure | Set the environment for correcting consumption of gun using Gun Search 1, 2. |