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7.1.  Error message

7.1.  Error message

 

Code

E0007

Stick detection

Details

Stick signal is detected in completion of the welding sequence.

Measure

- Check the stick detection signal.

- Remove the stick.

 

Code

E0154

Maximum tip consumption exceeded

Details

Total tip consumption detected by gun search has exceeded the maximum tip consumption (moving + fixed) set by the welding gun parameter.

Measure

- Check the maximum tip consumption at the welding gun parameter.

- Replace the tip.

 

Code

E0155

Maximum moving tip consumption exceeded

Details

Total moving tip consumption detected by gun search has exceeded the maximum tip consumption (moving) set by the welding gun parameter.

Measure

- Check the maximum tip consumption (mobile) at the welding gun parameter.

- Replace the tip.

 

Code

E0156

Maximum fixed tip consumption exceeded

Details

Total fixed tip consumption detected by gun search has exceeded the maximum tip consumption (fixed) set by the welding gun parameter.

Measure

- Check the maximum tip consumption (fixed) at the welding gun parameter.

- Replace the tip.

 

Code

E0171

Gun open time (5 seconds) exceeded

Details

Open time has exceeded 5 seconds after squeeze of spot welding and gun-search function.

Measure

- Check if the gun has been stuck to the object, or if interference to the gun has occurred.

- Check the stick and interference on the moving side gun.

 

Code

E1036

Electricity connection wait time exceeded

Details

Welding complete (WI) signal is not received within the wait time defined in the welding sequence menu while servo-gun welding is being executed.

Measure

Check the circuit diagram of the welding complete (WI) signal and relevant peripheral equipment.

 

Code

E1038

Position in which tip consumption cannot be calibrated

Details

Robot is not positioned to correct tip consumption when the location will be recorded by correcting the tip consumption.

Measure

Arrange the robot position so as not to leave the range of robot operation for correcting detected consumption.

 

 

Code

E1281

Welder error signal is entered

Details

This occurs when a welder error signal is detected during welding operation.

Measure

1) Check the welding power device.

 

Code

E1306

Gun search reference location not recorded

Details

This error occurs when playback of gun search function or spot welding function is initiated without recording the Gun Search reference location.

Measure

Attach new electrodes and record Gun Search reference location.

 

Code

E1307

Gun search is not completed normally

Details

This error occurs when playback of spot welding function is executed without termination of Gun Search normally or Gun Search 2 is executed without execution of Gun Search 1.

Measure

Detect the tip consumption first by executing gun searches 1 and 2, and start the work.

 

Code

E1308

Problems in specifying tool numbers for steps.

Details

The tool number was not selected correctly for the servo gun number when the step was executed with the spot welding function and Gun Search function.

Measure

Check the tool number corresponding to the gun number and the gun type for their set states to ensure that the gun number of the function can match the tool number of the step.

 

Code

E1310

Set squeeze force exceeded current limit range

Details

This error occurs when the current limit calculated from command squeeze force exceeds the current limit (IP) of servo amp.

Measure

Reduce the squeeze force, or increase the capacity of the servo-gun drive motor.

 

Code

E1311

Set squeeze force exceeded overload detection level

Details

This error occurs when the command squeeze force exceeds the overload detection level.

Measure

Reduce squeeze force in anticipation of an overload error.

 

Code

E1312

Gun squeeze target location calculation result area deviation

Details

This error occurs when robot was out of the designated workspace as a result of the calculation of squeeze position (Object position) of servo gun.

Measure

Change the robot pose, and record the position.

 

Code

E1313

Set squeeze force range exceeded

Details

This error occurs when the squeeze force set on the welding condition exceeds the range of the squeeze force set on the squeeze force table of the welding gun parameter.

Measure

Reduce the set squeeze force.

 

 

Code

E1314

Squeeze force alignment detection time exceeded

Details

This error occurs when the squeeze alignment is not achieved within the squeeze force error detection time of the welding gun parameter after moving tip begins squeezing on the record location.

Measure

Check the command offset.

Check the squeeze force error detection time.

Check the squeeze force match rate.

 

Code

E1320

Sensor is not operating during gun search

Details

This error occurs when the sensor does not work although the robot approaches the targeted position during the wear quantity detection work in gun searching functions of servo gun and Eqless gun.

Measure

1) Check the sensor work when electrodes approach the sensor.

2) Check the connection of the connectors.

3) Check the type of sensor contact.

 

Code

E1326

Gun search 2 environment is inappropriate

Details

This error will occur when Gun Search 2 is executed when the environment is set to measure consumption of the gun using Gun Search 1.

Measure

Set the environment for correcting consumption of gun using Gun Search 1, 2.