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5.2. Warning messages

5.2. Warning messages

 

Code

W0009

Brake slip has occurred (set value exceeded)

Details

Brake slip measured at the time of stud welding exceeded the brake slip detection range set in the welding sequence.

Measure

Check set brake slip detection range, and change the setting to a higher value if required.

 

Code

W0105

Total tip exceeds consumption for exchange.

Details

This occurs when total moving tip consumption detected by the gun search exceeds the tip exchange consumption (moving + fixed) set in the welding gun parameter.

Measure

Check the set maximum tip consumption.

Confirm that the reference location for Gun Search has been registered normally.

Replace the tip.

 

Code

W0106

Moving tip exceeds consumption for exchange

Details

This occurs when total moving tip consumption detected by gun search exceeds the tip exchange consumption (moving) set in the welding gun parameter.

Measure

Check set tip exchange consumption (moving).

Confirm that the reference location for Gun Search has been registered normally.

Replace the tip.

 

Code

W0107

Fixed tip exceeds consumption for exchange.

Details

This occurs when total fixed tip consumption detected by gun search exceeds the tip exchange consumption (fixed) set in the welding gun parameter.

Measure

Check set tip exchange consumption (fixed).

Confirm that the reference location for gun search has been registered normally.

Replace the tip.

 

Code

W0108

Actual squeeze force during jog operation exceeded the set value!

Details

This occurs when actual squeeze force value exceeds the set value during manual axis squeezing. Operate the servo-gun axis to the opposite direction.

Measure

Confirm that the squeeze force value of the axis you intend to operate has been sufficiently set. Contact the servo-gun manufacturer, as a mechanical problem with the servo-gun is likely.

 

Code

W0109

Unselected servo gun cannot be operated manually.

Details

The servo gun you intend to operate is different from the selected servo gun number.

Measure

Servo gun should be operated by manual jog after being selected. Select the servo gun you intend to operate with the R210 code before operating.

 

 

Code

W0125

Location error of connected servo gun

Details

The location of the servo gun attached by the GUNCHNG ON command or the manual gun connection command is different from the location saved when separating servo-gun.

Measure

This is normal if it occurs when the servo-gun is initially connected. If it occurs at a time other than the initial connection, you must first confirm the servo-gun number, as it may mean that an incorrect servo-gun number was selected. Next, check to ensure that the encoder battery of the servo gun is sufficient.