5.1. Error message

5.1. Error message

 

Code	E0007	Deposition detection
Details	Stick signal is detected in completion of the welding sequence.
Measure	- Check the stick detection signal. - Remove the stick.

 

Code	E0154	Maximum tip consumption exceeded.
Details	Total tip consumption detected by gun search has exceeded the maximum tip consumption (moving + fixed) set by the welding gun parameter.
Measure	- Check the maximum tip consumption at the welding gun parameter. - Replace the tip.

 

Code	E0155	Maximum moving tip consumption exceeded
Details	Total moving tip consumption detected by gun search has exceeded the maximum tip consumption (moving) set by the welding gun parameter.
Measure	- Check the maximum tip consumption (moving) at the welding gun parameter. - Replace the tip.

 

Code	E0156	Maximum fixed tip consumption exceeded
Details	Total fixed tip consumption detected by gun search has exceeded the maximum tip consumption (fixed) set by the welding gun parameter.
Measure	- Check the maximum tip consumption (fixed) at the welding gun parameter. - Replace the tip.

 

Code	E0171	Gun open time (5 seconds) exceeded
Details	Open time has exceeded 5 seconds after squeeze of spot welding and gun-search function.
Measure	- Check if the gun has been stuck to the object, or if interference to the gun has occurred. - Check the stick and interference on the moving side gun.

 

Code	E0210	Servo gun connection initialize failure
Details	Initialization process to connect servo-gun in the GUNCHNG ON command or manual welding gun connection command has failed.
Measure	Check if the ATC connection is faulty, or if the encoder power is not supplied.

 

Code	E0211	Servo gun servo On time limit exceeded
Details	Servo of the servo-gun has not been turned on within the time limit.
Measure	Encoder signal is not processed correctly due to the faulty connection of ATC. Remove foreign substances from the ATC and try it again.

 

 

Code	E0212	Servo gun filter clear time exceeded.
Details	Clearance of servo-gun filter failed while trying to connect to Servo-gun axis.
Measure	Communication between the main board and the servo board is bad. Check the connection between each board and the controller, and if no problem is detected, replace boards.

 

Code	E0213	Servo gun servo Off time limit exceeded
Details	The servo of the servo-gun was not turned off within the time limit during the disconnection of the servo-gun.
Measure	Check ATC connection status. Replace the servo board.

 

Code	E0214	Servo gun encoder power connection failure.
Details	Failure of encoder power on has occurred while connecting servo-gun axis.
Measure	Check for any problems in the encoder power control system of the servo-gun axis.

 

Code	E0215	Servo gun encoder power disconnection failure
Details	Failure of encoder power off has occurred while disconnecting servo-gun axis.
Measure	Check any problem from the encoder power control system of servo-gun axis.

 

Code	E0216	Servo gun encoder data error
Details	Encoder reception result is abnormal while connecting the servo-gun axis.
Measure	Check the following items for the connected servo-gun. Confirm that the encoder battery is discharged; replacing the battery if this is the case. Reset the encoder and try again once the battery is replaced. (After resetting the encoder, encoder offset should be re-adjusted.)

 

Code	E0230	Encoder condition error during servo gun connection
Details	Error condition is received from the encoder, which could relate to overflow, over-speed, inner capacitor voltage drop, or LED error on the connecting servo gun.
Measure	Connect compulsory encoder power to the Servo-gun using the R359 function and execute the encoder reset function. Replace the servo-gun motor if the error is still not cleared.

 

Code	E0231	Encoder disconnection/communication error during servo gun connection
Details	An error has occurred while receiving location data from serial encoder on the connecting servo gun.
Measure	Check encoder voltage, connections of cables, controller, grounding status of robot side.

 

 

Code	E1036	Electricity connection wait time exceeded.
Details	Welding complete (WI) signal is not received within the wait time defined in the welding sequence menu while servo-gun welding is being executed.
Measure	Check the circuit diagram of the welding complete (WI) signal and relevant peripheral equipment.

 

Code	E1038	Position in which tip consumption cannot be calibrated.
Details	Robot is not positioned to correct tip consumption when the location will be recorded by correcting the tip consumption.
Measure	Arrange the robot position so as not to leave the range of robot operation for correcting detected consumption.

 

Code	E1049	Robot gun already connected.
Details	As the welding-gun is already connected to the system, reconnection (GUNCHNG ON or manual connection etc) was attempted. This cannot be achieved.
Measure	Check welding gun connection status.

 

Code	E1050	Robot gun already separated.
Details	GUNCHNG OFF command or manual disconnection was achieved again when gun was already disconnected from the system.
Measure	Check gun connection status.

 

Code	E1051	Spot gun change environment inappropriate.
Details	This is a case in which the GUNCHNG command or manual gun connection or disconnection was performed in conditions that did not require a spot gun change.
Measure	Set the controller to spot-gun change environment again.

 

Code	E1052	Gun change manual execution time exceeded.
Details	This is a case in which the welding gun connection or disconnection command is not completed within 5 seconds.
Measure	Contact our company.

 

Code	E1281	Welder error signal is entered.
Details	This occurs when a welder error signal is detected during welding operation.
Measure	1) Check the welding power device.

 

Code	E1306	Gun search reference location not recorded.
Details	This error occurs when playback of gun search function or spot welding function is initiated without recording the Gun Search reference location.
Measure	Attach new tips and record Gun Search reference location.

 

 

Code	E1307	Gun search is not completed normally.
Details	This error occurs when playback of spot welding function is executed without termination of Gun Search normally or Gun Search 2 is executed without execution of Gun Search 1.
Measure	Detect the tip consumption first by executing gun searches 1 and 2, and start the work.

 

Code	E1308	Tool number designation of step is incorrect.
Details	The tool number was not selected correctly for the servo gun number when the step was executed with the spot welding function and Gun Search function.
Measure	Match the gun number of function and the tool number (G1->T0, G2->T1) of the step by confirming the setting status from Tool No. corresponding to Gun No., and gun-type set.

 

Code	E1310	Set squeeze force exceeded current limit range.
Details	This error occurs when the current limit calculated from command squeeze force exceeds the current limit (IP) of servo amp.
Measure	Reduce the squeeze force, or increase the capacity of the servo-gun drive motor.

 

Code	E1311	Set squeeze force exceeded overload detection level.
Details	This error occurs when the command squeeze force exceeds the overload detection level.
Measure	Reduce squeeze force in anticipation of an overload error.

 

Code	E1312	Gun squeeze target location calculation result area deviation.
Details	This error occurs when robot was out of the designated workspace as a result of the calculation of squeeze position (Object position) of servo gun.
Measure	Change the robot pose, and record the position.

 

Code	E1313	Set squeeze force range exceeded.
Details	This error occurs when the squeeze force set on the welding condition exceeds the range of the squeeze force set on the squeeze force table of the welding gun parameter.
Measure	Reduce the set squeeze force.

 

Code	E1314	Squeeze force alignment detection time exceeded.
Details	This error occurs when the squeeze alignment is not achieved within the squeeze force error detection time of the welding gun parameter after moving tip begins squeezing on the record location.
Measure	Check the command offset. Check the squeeze force error detection time. Check the squeeze force match rate.

 

 

Code	E1320	Sensor is not operating during gun search.
Details	This error occurs when the sensor does not work although the robot approaches the targeted position during the wear quantity detection work in gun searching functions of servo gun and Eqless gun.
Measure	1) Check the sensor work when tips approach the sensor. 2) Check the connection of the connectors. 3) Check the type of sensor contact.

 

Code	E1326	Gun search 2 environment is inappropriate
Details	This error will occur when Gun Search 2 is executed when the environment is set to measure consumption of the gun using Gun Search 1.
Measure	Set the environment for correcting consumption of gun using Gun Search 1, 2.

 

Code	E1348	Servo gun connection completion wait time exceeded.
Details	Welding gun connection was not completed within the set time.
Measure	Configure the automatic tool changer in the manner that it will send a welding gun connection confirmation signal to the controller when connection is completed at the automatic tool changer. In addition, the GUNCHNG ON command should be programmed to be executed after the connection between the welding gun and the automatic tool changer is completed.