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7. Troubleshooting and Errors

 

Following errors may occur when palletizing functions are used.

 

 

Code

E1321

Pallet number is not the same.

Cause

When working on palletizing in the same pallet, all the palletizing relevant instructions should be input with the same pallet number between the two instructions including PAL and PALEND. This error occurs when these pallet numbers are not set to be different.

Action

1) Check the pallet number for palletizing instructions of TIERST, PALPU, PAL, PALEND, PALRST in the same palletizing work.

2) Input the same pallet numbers.

 

 

Code

E1322

Pattern register not used.

Cause

For palletizing work, information should be set in a palletizing pattern register. This error occurs when an unused pattern register is set out of 16 pattern registers in total.

Action

1) Check the set pattern register number

2) Check the items in use/out of use among palletizing pattern registers.

 

 

Code

E1324

Palletizing work environment setting error.

Cause

If this Palletize function is used without setting Palletize at System/Initialization/Usage Setting, there will be an error.

Action

Set Palletize  at System/Initialization/Usage Setting

 

 

Code

E1325

Palletized pickup function usage error.

Cause

This error occurs when PALPU (picking up shift) is not between PAL and PALEND in program. For the use of picking up shift of PALPU, shift generated from PAL is required, so PALPU must be located between PAL and PALEND in program.

Action

1) Position the PALPU between PAL and PALEND in program.

 

 

Code

E1148

Palletized function already executed.

Cause

Palletize starting instruction is given while palletizing function is already operating.

Action

Check the details of program.

 

 

Code

E1150

Cannot be used during palletize.

Cause

The Palletize Reset command is executed while the Palletize function is being performed

Action

End palletizing before the execution.

 

 

 

Code

E1166

Coordinate system setting based on palletize is inaccurate.

Cause

The standard coordinate system setting of palletizing function is incorrect.

Action

Check the palletizing function parameters in the program.

 

n Can't use! Choose other Pattern No. [ANY]

When an inapplicable pattern has been selected, check out which pattern can be available.

 

n Re-enter a pattern & sub pattern No. [ANY]

In case that an inapplicable pattern has been configured to use, the user should input a sub-pattern after inputting a pattern number by choosing a sub-pattern number and then a pattern number.

 

n Can't use! Choose other Sub Pattern No. [ANY]

When an inapplicable sub-pattern has been selected, check out which sub-pattern can be available.

 

n Cannot use! This environment cannot be set. [ANY]

Without setting the Palletize option for the Constant Setting mode and the Initialization at the Usage Setting,

    To configure the palletize pattern register.

    To configure the palletize register for service.

    To configure the function of monitoring for service.

 

n In palletize mode, Use only! [ESC]

It is impossible to enter PALPU, PAL, PALEND, and PALRST without setting the Palletize option for the Constant Setting mode and the Initialization at the Usage Setting

 

n Excess of selected counter to total[Any]

When the initial number is configured as “0” at the palletize preset setting, the user should exit this stage by inputting the [ESC] key.

 

n Ref.)Only available for a vacuum tool!

Attempting to set up the user coordinate with the handling tool configured as “poking,” the user should first configure the handling tool as “vacuum.”

 

n User coordinate of selected No. isn't exist

This message shows up when the user tries to select an unregistered user coordinate with the handling tool configured as “vacuum.”

 

n Stationary gun need to set coordination.

This message shows up when the user pushes the setting key [F7] without selecting a user coordinate after configuring the handling tool as “vacuum.” The user should select a registered user coordinate or teach the user coordinate, if not teached.

 

n Tier sheet insertion is wrong. [Any]

This message shows up when the criterion number of in-between papers exceeds a total number of stacks. The user should reconfigure the criterion number of in-between papers as lower than a total number of stacks.

 

Following errors may occur when the “user coordinate is used”.

 

 

Code

E1010

Number of teaching step is insufficient

Cause

The number of steps in recording program for setting the User coordinate system or automatic setting for conveyor degree.

Action

- Automatic setting for conveyor degree

: 2 of steps(straight line), 3 of steps(round shape) required

- Setting for User coordinate system : 3 of steps required

 

 

Code

E1011

Recorded dots are too close

Cause

Step positions of recorded program for automatic setting for conveyor degree is too close each other so that conveyor degree cannot be obtained.

Action

For straight line conveyor, record 2 points at intervals of approximately 1m.

 

 

Code

E1012

Recorded dots exist on a straight line

Cause

Coordinate data cannot be acquired as the 3 steps are positioned on a liner line at the program prepared for setting the User coordinates.

Action

Refer to MANUAL, and position the 3 points in the same plane but in a straight line.

 

 

Following messages may occur when Pallet slope calculation.

 

n Teaching points too close! [ESC]

This message shows up when teaching steps are too close to calculate pallet’s reclining angle. In this case, the teaching program should be modified.

 

n Teaching program does not exist! [ESC]

This message shows up when the program number for the measurement of reclining angle is improperly selected or when the program’s steps are short of what’s required. In this case, check out whether the selected file does exist or the teaching is properly made.

 

n Step in the program doesn't exist! [ESC]

This message shows up when the program’s steps selected for the measurement of reclining angle cannot be found. Check out the selected teaching program for possible errors.

 

n Teaching points are the same line [ESC]

This message shows up when three dots registered for the measurement of reclining angle are almost placed on the same straight line, so that the measurement cannot be achieved. Check out the teaching program for possible errors.