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3. Operation Error

 

Code

Message

Cause

Remedy

E1001

Selected program does not exist

The subject program is not presented in the controller.

Check the program number and select.

E1002

Selected step does not exist

A step number larger than the total steps of the current program is selected.

Check the step number and select.

E1003

Number of files exceeds 703

The number of files in the controller is limited up to 703.

Delete unnecessary files and make it.

E1004

Number of axes for program and machine constant are different

The selected program has a different number of robot axes as registered in the mechanical constant.

Please verify if the robot type in the program is different or the number of additional axes is selected for other robot program. .

E1005

Main unit of program and machine constant are different

The selected program is different from the robot type registered at machine constant.

You seem to select different type of robot. Please check.

E1006

File storage capacity is insufficient

The capacity of file memory is deficient.

Delete unnecessary files and make it.

E1007

Brake slip: Exceed 50mm

It happens when the slippage of a brake by pressing during stud welding is over 50mm.

1) Checkup the pressure.

2) Checkup the slippage of the motor of every axis and change the motor with which slippage is bigger than any others'

E1008

Brake slip count exceeded

Number of brake slip excess by compression of stud welding exceeded detecting number of installed deviation error.

1) Checkup the pressure.

2) Checkup the slippage of the motor of every axis and change the motor with which slippage is bigger than any others'

E1009

Simultaneous access to file is limited.

You cannot copy same file, external -> internal and internal -> external, simultaneously. (RS-232C, Ethernet, SRAM card)

Wait a while until other people's copying is completed. And try again.

E1010

Number of teaching step is insufficient

Insufficient recoded steps to tune conveyer angle automatically or to define user coordinate.

1) Conveyor angle automatic setting: requires 2 steps (straight line) and 3 steps (circle)

2) User coordinate system setting: requires 3 steps

E1011

Recorded dots are too close

Recoded position is so close that calculation is impossible to tune conveyer angle automatically

For a straight line conveyor, record 2 points in about 1-m distance.

E1012

Recorded dots exist on a straight line

3 steps are located on a straight line in the program created to set a user coordinate system or the coordinate system data cannot be calculated.

Refer to the manual. Make the 3 points locate on the same surface but not on the straight line.

E1013

Selected function does not exist

The selected function was not exist

Check the function number of the step.

E1014

File handle assign failure

More than 4 copying operating are tried via several channels. (RS-232C, Ethernet, SRAM card)

Wait a while until other people's copying is completed. And try again

E1015

Protected program cannot be edited

Protected program cannot be edited by step unit.

Please execute it after releasing the protection of the file.

E1016

Function that cannot be edited individually

You tried to edit the function of no modifiable parameter.

Check the function to edit.

E1017

Selected program does not have any data

You tried to delete or edit unmade program.

Check the selected program.

E1018

Program does not have applicable step data

The step for the corresponding program number does not exist.

Check the step number.

E1021

Welding condition signal is not assigned

Number of welding condition output was bigger than the assigned number

Check assigned welding condition signals in System/ Control parameter/ I/O signal

E1023

Checksum error on selected step

Check Sum of the taught step was changed.

Delete the selected step and add it.

E1024

Palletized program is changed

Program cannot be modified to restart during palletizing.

Initialize the palletizing counter and reset the counter value for use.

E1025

Pose/Shift variable and machine constant axis number don't match.

The number of axes for pose/shift variable does not match the number of axes set in ROBOT.MCH file, which was created at system initialization.

Set the number of axes in pose/shift variable file or pose/shift constant identical to the system setting.

E1026

Automatic constant setting requires 4 steps or more

The number of steps to record automatic constant setting program must be 4 or more.

Make 6 steps at least to estimate auto setup constants and try to make variety position

E1027

Program is damaged

Recoded auto step constants are broken because of failure of the backup battery.

Initialize the memory by assistant of A/S member in HHI.

E1028

Tool number for automatic constant setting is different

The number of tool to estimate auto setup constants is different from the number of estimated tool

Consist tool number.

E1029

Robot that does not support automatic constant setting

Estimation of auto set up constants is do on only 6 axes manipulator.

1) Checkup robot type on SERVICE / SYSTEM CHECKING/ SYSTEM VERSION/ ROBOT TYPE.

2) Measure directly and enter the setting value.

E1030

Additional axis is operating

Auxiliary axes should not move to estimate auto set up constants

Create the setting program by moving the 6 standard robot axes.

E1031

Teaching position is not good

Positions registered in the automatic constant setting program are similar to each other, which results in an error to the automatic constant setting function.

Register the positions differently as much as possible. Particularly, conduct teaching so that the wrist axis changes significantly at each step.

E1032

Axis constant calibration value is too high

Compensation values of processing auto set up constants is so big that operating robot makes a danger.

1) Check if the correct robot type is selected.

2) Move the robot to the standard PIN position and set the axis constant. Then, retry the automatic constant setting function.

3) Create a new automatic constant setting program so that the tolerance between the step positions will be minimized.

E1033

Automatic constant setting error

The calculation for automatic integer setting is wrong.

Please contact with our service department.

E1034

Collision sensor is operating.

Collision happened.

1) Check if the shape of the tool is ok.

2) Get the robot started again if there is no cause of the error more.
3) If collision was happed, checkup collision signals logic in System/users.

E1035

More workpieces entered than the permitted number

If conveyer parameter in SYSTEM/ APPLICATION PARAMETER/ CONVEYER is set to APPROACH OBJECTS = PERMISSION, robot approach objects is permitted in conveyer synchronized operation. sum of approached objects is more then 10

Stop the system, clear process, run again.

E1036

Electricity connection wait time exceeded

Welding completion signal is not inputted within waiting time of WI in SYSTEM/ APPLICATION PARAMETER/ SPOT&STUD/ DATA FOR SERVO GUN WELDDING (CONDITION, SEQUENCE) / WELDING SEQUENCE in welding by servo gun

Check the connection wiring diagram of the current application signal/welding requirement, signal/welding completion signal, and other related facilities. If an error occurs, refer to WI (welding completion) handling of system/application parameters/spot & stud/servo gun welding data (condition and sequence) / and common data to stand by until the WI signal is input or to stop the robot.

E1038

Position in which tip consumption cannot be calibrated

In recording the position by compensating for electrode wear, the robot position is not available to calibrate the electrode wear. 

Ensure that the robot position is located within the operation area for calibrating the detected electrode wear.

E1039

Synchronized axis twist deviation exceeded permitted value

When operating the travel axis robot to synchronize 2 axes, the distortion of mechanical positions of the two axes exceeds the allowable distance set in the 2-axes synchronized servo parameters. 

1) Set the same gain to each axis.
2) Increase Kp gain of delayed axis.

E1040

Robot does not support interpolation ON

Robot of synchronized traveling 2 axes cannot use interpolation (linear, circular).

Edit interpolation off on the step, run the robot.

E1041

Number of axes for same positioner group exceeded

Number of axes in positioner group exceeds 2

Set the value equal or less than 2 on the group in SYSTEM/ INITIALIZATION/ POSITIONER GROUP

E1042

Reference point recorded within program

Reference point (REFP) was not recorded in the program for the positioner calibration.

Record reference point(REFP) in the step for calibration program

E1043

Cannot be calibrated: Location correction required

Floating point calculation error occurs in calibration processing.

Adjust the step recording position for the calibration program. For an accurate calibration, conduct teaching with 30 degrees or more for the angle between the points.

E1044

Motor turned ON without calibrating encoder offset

No calibrate encoder offsets after selection of the robot type in SYSTEM/ INITIALIZE, not to try MOTOR ON.

Calibrate encoder offsets after selection of the robot type in SYSTEM/ INITIALIZE and try to operate MOTOR ON.

E1045

Number of times/Palletized counter not entered

When setting frequency or palletize count to external signal after selected register doesn't input setting count before 800ms.

Input count number to external signal after selected register before 800ms.

E1046

Servo gun opening by external signal

During the servo gun moving by external signal, the auto-run signal was inputted.

After the servo gun moving is over, operate the auto-run.

E1047

FIFO register exceeding 20

System/user configuration, FIFO function (1) the number of applications is set <20> or more than 20 programs are being attempted for registration.

Check reserved program count at service/ register/ FIFO register.

E1048

Welding gun connection number selection signal is abnormal

The value for the gun connection number at manual/automatic connection of a welding gun by an external input signal is incorrectly selected.

Check external input signal for Gun connection No.

E1049

(0 axis) Cannot be executed while the servo tool is connected

The servo tool was already connected to the system when attempt for connection.

Check the servo tool for the connection state.

E1050

(0 axis) Execution is impossible while the servo tool is disconnected

The servo tool was already disconnected from the system when attempting to disconnect.

Check the servo tool for the connection state.

E1051

Spot gun change environment inappropriate

It is a case that CUNCHNG command or manual gun connection or disconnection was performed at no spot gun changing conditions.

Please reinstall the controller into spot gun changing conditions.

E1052

Gun change manual execution time exceeded

After gun connection on/off was manually execute, within 5 second this function doesn't complete.

Please contact with our service department.

E1056

(0 axis) Improper Servo Tool Change environment

The subject command is executed at configuration rather than the servo tool change environment.

Reset the controller to the servo tool change configuration.

E1057

Duplicate specification of the same additional axis

The additional axis referred to by factors registered in the command statement is repeatedly specified.

Check the command statement.

E1101

(0 axis)Soft limit exceeded

It is a case that each axes encoder data of robot has arrived at installed soft limit on teaching or automatic operation.

Please move the robot within the installed range.

E1102

Motor on when entering axis operation key

The motor is turned ON while the axis operation key is being pressed.

Don't hold the key of AXIS OPERATION in the operation of MOTOR ON.

E1105

Trying to jump to step that does not exist

Number of steps to run Is bigger than the total number of all steps

Check the final step number of the program.

E1106

Trying to jump to function that does not exist

Number of functions to run is bigger than the total number of all functions.

Check the final function number of the program.

E1107

Retract step number is inappropriate

There is no step to go back at timer conditional shift function and many others.

Check the final step number of the program.

E1108

Retract condition is generated

Condition is improper in conditional function execution.

Check the received data status of the program.

E1109

In position impossible to process interpolation ON

Interpolation was tried in pose where the interpolation was impossible.

Change the pose by single axis movement and operate.

E1110

Moving outside the work space is tried

You tried to move tool-end to the position where it can't reach.

Check whether the work piece and the robot were located properly.

E1111

Arm angle is too big

The H axis Arm and V axis Arm got into interference state.

Operate the robot to avoid interference.

E1112

Arm angle is too small

The H axis Arm and V axis Arm got into interference state.

Operate the robot to avoid interference.

E1113

Step to jump does not exist

There is no target step at the step jump function during the automatic operation.

Check the parameter of the made program.

E1114

Call step that does not exist

There is no target step at the step call function during the automatic operation.

Check the parameter of the made program.

E1115

Cannot call step without return for 9 times or more

Step-call was executed than 9 times without return.

Don't execute step-call than 9 times without return.

E1116

Cannot return without calling the step

The step-return function is presented without the step-call function.

Use step-return and step-return together.

E1117

Return program and current program are different

The number of the program to step-return is different from the number of the program in executing.

Check if there is any step called before returning the step in the program.

E1118

Step to return does not exist

There is no target step of step-return function at playback.

Check the parameter of the made program.

E1119

Program to jump does not exist

There is no target program of program-jump function at playback

Check whether the program exists and the parameter of the made program.

E1120

Number of axes of program to jump is different

The number of axes in the target program is different from the number of robot axes at the program jump function during the automatic operation.

Check the program to jump for.

E1121

Program to call does not exist

There is no target program of the program call function during the automatic operation.

Check whether the program exists and the parameter of the made program.

E1122

Number of axes of program to call is different

The number of axes in the target program is different from the number of robot axes at the program call function during the automatic operation.

Check the program to call.

E1123

Cannot call program without return for 9 times or more

Program-call is executed than 9 times without return.

Don't execute step-call than 9 times without return.

E1124

Program to return does not exist

There is no target program in the program return function during the automatic operation.

Check whether the program exists and the parameter of the made program.

E1125

Number of axes of program to return is different

The number of axes in the target program is different from the number of robot axes at the program return function during the automatic operation.

Check whether the program exists and the parameter of the made program.

E1126

Inappropriate circular arc calibration

The recorded steps are too close to each other or are located on a straight line that cannot create a circular arc.

Adjust the locations of steps to create a circular arc.

E1127

Undefined Playback Error.

 

 

E1128

Output (DO) signal cannot be executed

DO signal, which cannot be output, is defined during the automatic operation.

Check the number for the output signal.

E1129

Undefined speed unit

You tried to playback with other unit except for [%] and mm/sec.

Check the condition of the present step.

E1130

END command does not exist

The program, which does not contain END command is running.

Add the END command in the program.

E1133

Function cannot be executed

Nonexecutable function is defined during the automatic operation.

Check the parameter of the made program.

E1135

END relay output error

END Relay Time exceeds 15 sec. Usually, because the END Relay Time is less than 10 sec in Constant Setting Mode, this error doesn't occur.

Constant Parameter is abnormal. Check the constant file.

E1136

Playback protected program

1) The automatic operation cannot be done from step 0.

2) Step advancing/reversing is not permitted.

Please perform after releasing automatic operation protection of the program.

E1139

GI signal number is inappropriate

The timer condition’s GI signal number is incorrect during the automatic operation.

Check the parameter of the made program and change it.

E1140

Port number is inappropriate

A port for T/P was set in Shift Data Request Function.

Set port designation as general in Shift Data Request Function.

E1141

Serial port #1 usage in inappropriate

Use of serial port (RS232C) was wrong.

Check the use for serial port in SYSTEM/ CONTROL PARAMETER in Conditioner Setting.

E1142

Shift data request is duplicated

Shift Data Request Function was executed again, before Shift Data was input, in executing the function.

1) Check whether Shift Data Function is used delicately.

2) Check the connection for the external sensor.

E1143

Add function jump end function

The function jump is executed without the close function during the automatic operation.

Check the parameter of the made program.

E1144

Add function jump function

The close function is executed without the function jump during the automatic operation.

Check the parameter of the function jump.

E1145

Range of function jump exceeded

The function jump exceeds the calculated jump range.

Check the parameter of the function jump.

E1146

Palletized function exceeded 4

There are palletizing functions more than 5 in the program to be executed.

Reduce the number of palletizing function used.

E1147

Palletized start and end are not aligned

There is END only without palletize start.

Check the contents of the made program.

E1148

Palletized function already executed

The palletizing start command is made while the palletizing function is being executed.

Check the contents of the made program.

E1149

Start the robot, after palletizing function terminates

You selected other program in executing palletizing functions and start from step 0.

Reset the palletizing function and start.

E1150

Cannot be used during palletize

P reset was executed in executing palletizing functions.

End the palletizing function and execute.

E1151

Function to jump does not exist

There is no function number to jump in executing palletizing functions.

Check the parameter of the made program and change it.

E1152

Search function use is inappropriate

Search On and Off are mismatched.

Check the parameter of the made program and change it.

E1153

Reference location data record mode setting is required

When executed search function without setting standard position for search.

Set search reference position data record to 'ON' in condition setting, and record in 1-Cycle Playback, execute.

E1154

Only possible in 1 cycle of automatic mode

You can record standard position data for search in 1 Cycle at AUTO Mode. Excepting for this case, error occurs.

Set the automatic mode for 1 cycle at the condition setting and execute operation.

E1155

Search range exceeded

Robot Interrupt doesn't occur despite search range exceeds setting value.

Check the searching object and search range setting of condition setting.

E1156

3 points for coordinate transformation are in a straight line

Transformation calculation can't be made because 3 taught points are on the same line in the coordinate transfer function.

Check the teaching points.

E1157

Data not entered to shift register

In On-line Shift or On-line Coordinate Transformation Function, if the function is executed even when data are not input through RS232C port, this error occurs.

Modify the program to input data through RS232C before On-line Shift or On-line Coordinate Transformation.

E1158

Set step for coordinate transformation does not exist

The standard step number at the coordinate transformation function parameter does not have an existing step.

Check the parameter for the Coordinates Transformation in the program.

E1159

Coordinate transformed position cannot be set

The coordinate transformed position result is out of the operation range of the robot.

Modify the recorded position of step.

E1161

Position impossible for interpolation process

The robot operates at a position, which is not available for interpolation process.

Change the robot position and conduct teaching.

E1162

3 points for coordinate transformation are too close

Transformation calculation can't be made because 3 taught points are too close each other in the coordinate transfer function.

Check the teaching points.

E1163

Shift results show deviation from the work space

Shift position is out of work range.

Check the shift amount and inspect the work process to ensure that the robot works within the work range.

E1164

Coordinate system setting based on XYZ shift is inaccurate

Setting of the standard coordinate system was not corrective in XYX shift function.

Check the parameter for the XYZ shift function in the program.

E1165

Coordinate system setting based on search is inaccurate

The standard coordinate system setting in the search function is incorrect.

Check the parameter for the search function in the program.

E1166

Coordinate system setting based on palletize is inaccurate

The standard coordinate system setting in the palletizing function is incorrect.

Check the parameter for the palletize function in the program.

E1167

Search target location deviated from work space

Search range got out of work range.

Reduce search range in condition setting.

E1168

Search function is only valid in linear interpolation state

The step for search is not a linear interpolation.

Adjust the step for the linear interpolation.

E1169

Error of step content during automatic operation process

Error in step data which were fetched to execute a program.

Delete the step and make the step again.

E1171

Work space of coordinate transformed result is deviated

In transformation of the coordinate between online and offline transformed data was out of robot operation space.

Change the robot pose, robot installation or location of the work piece and try it again.

E1189

WCR not detected at the start of welding

Fail to generate arc at start point.(The number of retrial was exceeded)

Check the power supply to the welder system.

E1190

The command is not supported

A command, which is not suitable for the current setting, is used.

Modify the command and/or change the setting.

E1192

Arc sensing error (Current range exceeded).

The detected welding current exceeds the current range. In other words, irregular margin difference has been exceeded during the detection time period.

1) Check the welding current detection circuit.

2) In case that it is an end point, set the current irregular handling to the end point.

3) If it is not an end point, adjust the current irregular margin difference and time.

E1193

Arc sensing error (Current detection too unstable)

While the arc sensing functions with the curve fitting algorithm, this is out of the Allowed error weaving cycle because of unstable welding current.

1) Check the feedback circuit of welding current.

2) Set a slightly smaller value of the bead detecting curve value toward the ‘-’ direction.

3) When you use bead detecting function, please install as “bead detecting existence = valid”.

E1194

Arc sensing error (Left/Right sensing range exceeded)

Left and right tracing amounts, which have been calculated, could not be estimated during a certain cycle.

Adjust the left/right electric current coefficients or the maximum calibration distance.

E1195

Arc sensing error (Top/Bottom sensing range exceeded)

Top and bottom tracing amounts, which have been calculated, could not be estimated during a certain cycle.

Adjust the top/bottom electric current coefficients or the maximum calibration distance for a sample.

E1196

Shift limit exceeded

Shift level exceeded the installed shift limit value.

Decrease shift length or reassign shift limit.

E1197

Arc interpolation usage step is inappropriate

2 steps at least are required for completing circular interpolation

Add steps

E1198

No access step for weaving coordinate system

Cannot execute a weaving motion without approach step or 'REFP 2'

Add approach step or 'REFP 2'.

E1199

Currently set step cannot be read

Fails in motion planning during the retry or restart function.

Add another step after the arc closing step.

E1200

Previous step cannot be read

Fails in motion planning during the retry or restart function.

Add another step after the arc starting step.

E1201

General error

Internal error.

Contact our company if error continues.

E1202

Robot language syntax error

It is general syntax error.

Check the syntax.

E1203

Length of label limit is exceeded

An identifier's length is longer than 8 characters.

Decrease the identifier's length to be equal or fewer than 8 characters.

E1204

Number of component is not correct

The number of components in POSE constants or SHIFT constants is not correct.

Check the number of components in pose nr Shift constants. The Shift constant equals the number of standard axes plus additional axes.  The Pose constant equals the standard axes plus additional axes plus 1 (config.). 

E1205

Parenthesis is incorrectly used

In arithmetic expression, function, or pose/shift constant, there is no parenthesis at its required position.

Check whether the parenthesis is used properly.

E1206

The variable type specifier is wrongly used

A postposition of V variable has been used badly.

Use '%', '!', or '$' as postposition.

E1207

'[' missed

A number or ‘[’ is missing in the variable.

Check if any number is missing in the variable. In addition, ‘[’ and ‘]’ must be coupled for use.

E1208

']' missed

‘]’ is missing in the variable.

Check if [’ and ‘]’ are used together in the variable number.

E1209

Variable number range exceeded

An index value exceeds its limit.

Make the index doesn't exceed the variable type's index limit.

E1210

Variable number is incorrectly used

The syntax of a constant or expression used as variable index is wrong.

Check the syntax of variable index.

E1211

Blank must be classified

A space is missing between the command statement and the parameter.

Put a space between the command statement and the parameter.

E1212

Shift calculation is incorrect

Syntax of shift calculation was wrong or shift parameter was not described properly.

Check syntax of shift calculation or shift parameter.

E1213

Problems in specifying interpolation.

The syntax of an interpolation in MOVE statement is wrong.

Use 'P', 'L', or 'C' as interpolation.

E1214

',' missed

',' was missed in command statement or function statement.

Check the separation with ',' properly.

E1215

Post type is incorrect

In MOVE statement, the pose expression is not proper.

Check the pose statement syntax. In case of hidden-pose MOVE, check the syntax of speed.

E1216

Speed designation is incorrect

In MOVE statement, speed is not proper.

Check the syntax of speed. S={Speed}

E1217

'=' missed

There is no '=' at its required position.

Check whether a '=' is used properly in assignment or statements.

E1218

Unit is incorrect

In MOVE statement, the syntax of speed unit is wrong.

Use 'cm/min', 'mm/sec', 'sec', or '%' as speed unit. It must be small letters.

E1219

Problems in specifying precision.

In MOVE statement, the syntax of accuracy is wrong.

Check the syntax of accuracy.

E1220

Problems in specifying tool numbers.

In MOVE statement, the syntax of tool is wrong.

Check the syntax of tool.

E1221

Output option is too high

In MOVE statement, there are more than 5 output options

Make output options don't be duplicated.

E1222

Value range exceeded

In certain statement, some parameter values exceeded their limit.

Make parameter values don't exceed their limit.

E1223

Problems in specifying input and output directions

Output direction of PRINT, or input direction of INPUT is wrong

Use '#0', '#1' or '#2' as input/output direction.

E1224

Step number range exceeded

Step No. value exceeds its limit.

Use the value of 0 - 999 as step No.

E1225

Line number is out of the range

Line No. value exceeds its limit.

Use the value of 1-9999 as line No.

E1226

Problems in specifying addresses

The syntax of address is wrong, or it's attempted to branch to an address not existed.

Check the syntax of address, and whether the address actually exists.

E1227

Failed to obtain hidden pose

Failure to obtain a hidden pose from the step due to damages on the work file.

Delete the step, record new step.

E1228

Errors in specifying components

Pose or shift components are incorrectly used.

Check the syntax of pose element or shift element. (Refer to the operational manual.)

E1229

String constant syntax error

The syntax of string constant is wrong.

Check the syntax of string constant.

E1230

Errors in specifying program numbers.

The syntax of program No. is wrong.

Check the syntax of program No.

Program No. must be a constant, not variable or arithmetic expression.

E1231

Errors in specifying voltage.

The syntax of voltage parameter value is wrong, or the value exceeds its limit.

Check the syntax of voltage parameter value, and the value is within its limit.

E1232

Errors in specifying current.

The syntax of current parameter value is wrong, or the value exceeds its limit.

Check the syntax of current parameter value, and the value is within its limit.

E1233

Errors in specifying time.

The syntax of time parameter value is wrong, or the value exceeds its limit.

Check the syntax of time parameter value, and the value is within its limit.

E1234

Errors in specifying files.

The syntax of file No. parameter value is wrong, or the value exceeds its limit.

Check the syntax of file No. parameter value, and the value is within its limit.

E1235

Division error

Divided by zero in arithmetic expression.

Make the result of expression used as divisors don’t be zero in any case.

E1236

Expression error

Fault occurred in arithmetic calculation.

Check whether the expression is valid form. Infinity value shouldn't occurred.

E1237

Checksum Error

Check sum of the encoder value of the step was wrong.

Delete the subject step and rerecord it.

E1238

Job header error

The string syntax of working header was wrong.

Refer to other working file, edit the string syntax of working header.

E1239

Version of job type is different

Because of upper version file, loading would not execute.

Increase the version of the controller, revise the working file as present version.

E1240

Number of address is too high

On GOTO statement, there are too many addresses.

Use address parameters not more 10ea.

E1241

Code number error

In M code or I code statement, the code no. not existed is used.

Use valid code no. (Refer to the operation manual.)

E1242

Assignment failed

Because the left side of substitute is read only variable, substitution was not possible.

Check the error in working file, use substitution variables.

E1243

Jig number to synchronize error

In SMOV statement. the syntax or the extend of the parameter of the jig number was wrong.

Use the parameter of jig number in 0 to 3 by SMOV statement syntax

E1244

Jig not registered

Jig number was inputted without a registration of jig.

Execute jig registration first.

E1245

Block stack exceeded

Too many GOSUB statements of the robot language were executed without return or GOSUB statements were repeated because of incorrect flow control.

Reduce inner block number about GOSUB. Or repair the mismatched flow control.

E1246

Problems in specifying coordinate system

Grammar designating coordinate system of integer for pose or shift is wrong.

Please find the wrong points on grammar, and correct them.

E1249

Block table error

Error happened during execution of controlling sentence of robot language.

Please contact with our service department.

E1250

Error with the block inclusive structure

Containing structure of flow controlling sentence such as IF/ELSEIF/ELSE/ENDIF, FOR/EXIT FOR/NEXT etc in robot language is wrong.

Please find out wrong commanding sentence order or containing structure among flow controlling sentences, and revised it in accordance with purpose.

E1251

Address registration error

The number of addresses exceeds the limit (1,000 rows and 100 labels) or the addresses are repeated.

Check if addresses are repeated and the number of addresses exceeds the limit. Then, adjust the program.

E1252

Read non-initialized variable value

The number of addresses exceeds the limit (1,000 rows and 100 labels) or the addresses are repeated.

Check if addresses are repeated and the number of addresses exceeds the limit. Then, adjust the program.

E1256

Entering occurred through other coordinate system than the base coordinate system.

The number of addresses exceeds the limit (1,000 rows and 100 labels) or the addresses are repeated.

Check if addresses are repeated and the number of addresses exceeds the limit. Then, adjust the program.

E1257

The points between points are too close

The distance between points, which is used to calculate the position, is too close to each other.

Set the distance of points referred to using a command wider.

E1258

3 points are on the straight line

The points used to calculate the position are located on a straight line.

Set the location of points referred to using a command not to locate on a straight line.

E1259

Two straight lines are in parallel

The two lines used to calculate a cross point are parallel and therefore a cross point cannot be measured.

Set the two straight lines created by points referred to using a command not to be parallel.

E1260

Location movement condition is incorrect

The robot movement location cannot be measured for a retry or a rerun function.

The arc welding distance and the accessing step must be calibrated steps.

E1261

Reference point number is incorrect

Reference point number can get its value of 1 to 4.

Correct the Reference point number. (Refer to the operational manual.)

E1262

Wire stick detecting

The welding wire is deposited to the base material (exceeded the maximum number of automatic deactivation of deposition).

1) Check the welder power supply.
2) Remove wire stick to the workpiece.

E1263

Weaving condition cannot be read

Cannot find the weaving condition file.

Move the cursor to the WEAVON statement, press [QuickOpen] to create the weaving condition file.

E1264

Welding start condition cannot be read

Cannot find the welding start condition file.

Move the cursor to the ARCON statement, press [QuickOpen] to create the file.

E1265

Welding end condition cannot be read

Cannot find the welding end condition file.

Move the cursor to the ARCOF statement, press [QuickOpen] to create the file.

E1266

Welding supplementary condition cannot be read

Cannot find the welding supplementary condition.

Place a cursor at ARCON (or ARCOF) command and press QuickOpen key. Then, press reference conditions using PF key to create a file.

E1267

Welder characteristic condition cannot be read

Cannot find the welding unique characteristic file.

Move the cursor to the ARCON or ARCOF statement, press [QuickOpen].Then press [PF2] Welder' to create the file.

E1268

Weaving process point (REFP3) must be redefined

In steady weaving reference point(REFP3) was not exist or in normal weaving it was occurred to coincide direction to reference point with the direction to the object point.

1) In case of steady weaving(1) Record REFP3 point.(2) There was not agreed between start step and object step(try to copy the step)
2) In case of normal weaving(1) Adjust the REFP3 position.

E1269

Weaving wall point (REFP1) must be redefined

The distance between the welding line and the reference point (REFP1) is less than 0.1mm.

Modify the location of the reference point (REFP).

E1270

Weaving wall point and process point are in a straight line

The weaving advancing direction and the wall direction (Z-axis of the perpendicular coordinate system if there is no REFP1) are in a straight line.

Use [shift]+[reference point] keys to add the reference point (REFP1 ), or adjust the location.

E1271

Weaving access point (REFP2) must be redefined

The weaving wall direction and the access point (the previous step or REFP2) are in a straight line.

Use [shift]+[reference point] keys to add the reference point (REFP1 ) or adjust the location of the previous step.

E1272

Weaving range is too small

The weaving range width is less than 0.1mm.

Place a cursor at WEAVON command and press QuickOpen key to make the weaving range width wider.

E1273

Number of weaving sequence is too small

Number of sequence is equal to or less than 1 in user-defined pattern.

Enter weaving sequence more than 2.

E1274

Number of restart times within same welding section exceeded

The number of restart times by the arc being turned OFF in the same welding section exceeds the number in restart times setting.

1) Check the welder power source
2) Adjust the 'ARC OFF DETECT TIME' in welder conditions

E1275

Gas pressure is insufficient

Shield gas pressure is low.

1) Charge the shield gas.

2) In order to ignore the signal, set the subject input signal for arc welding as ‘Enable’.

E1276

Welding wire is insufficient

Welding wire is run short of.

1) Replace welding wire.

2) In order to ignore the signal, set the subject input signal for arc welding as ‘invalid’.

E1277

Overlap location of arc welding seam cannot be calculated

The overlap location cannot be calculated by restart conditions within the circular arc welding area.

Increase overlap length or use the overlap prohibition option.

E1278

Retrial location of arc welding seam cannot be calculated

The overlap location cannot be calculated by retry conditions within the circular arc welding area.

Rerun it. If the same error continues, set the moving distance slightly larger than before or use QuickOpen key to change the operation mode in the welding time condition file.

E1280

Voltage check of welding condition is not done [completed]

After modifying the power (individual/member) in the welder specification, the output voltage was not identified in the welding start condition file or welding exit condition file.

Check the output voltage in the welding start condition file and the welding exit condition file and set ‘voltage check = complete’.

E1281

Welder error signal is entered

Welder error signal is detected.

1) Check the welding power device.

2) In order to ignore the signal, set the subject input signal for arc welding as ‘invalid’.

E1282

When analog arc setting, ARCOF ASF# command cannot use

The error occurs for the analog arc setting or when ARCOF ASF# command is used.

Change ARCOF command to ‘ARCOF AEF#=_’ or 'ARCOF C=_, V=_'.

E1283

Arc board for arc welding is required

Option board was not installed. So, the arc welding does not support.

Please check whether arc board is loaded.

E1285

Serial port2 setting missed

the object of serial port in 'SYSTEM/CONTROL PARAMETER/SERIAL PORT' was not 'Se ns'

Set the object of serial port in 'SYSTEM/CONTROL PARAMETER/SERIAL PORT' as 'SENS' to use the serial port as sense.

E1286

Voltage output method and power control mode mismatch

Voltage output mode was not correspond to voltage control mode in welder character file.

In individual power control mode voltage out was selected as 'voltage', in one source or pulse voltage output was selected as '%'.

E1287

The positioner group number cannot be specified

In execution of 'SMOV' no defined station was appointed.

Adjust selected station in 'SYSTEM/INITIALIZATION/POSITIONER GROUP CONFIGURATION'

E1288

Positioner calibration not executed

In execution of 'SMOV' it was selected that the station was not calibrated.

Do the calibration of the station in 'SYSTEM/ AUTO CONSTANT SETUP/ POSITIONER CALIBRATION'

E1289

Arc Off detection

When WCR signal was not inputted in set time, arc off signal was detected in arc welding. Arc off detection time was adjusted in welding character file.

1) Adjust the WCR signal and the arc off detection time.

2) In order to ignore the signal, set ‘arc OFF’ as ‘ignore’ in the restart conditions of the additional welding condition file.

E1290

Start point not detected

When detecting a start point with the laser vision sensor, no start point is presented within the detection range.

Modify the detection range or the recording point.

E1291

Laser vision sensor not responding

The laser vision sensor connected in serial does not transmit the data.

1) Check the serial port usage setting.

2) Check the laser vision sensor.
3) Check the communication cable.

E1292

Adjust start point search distance

The searching criteria match at the searching start point while a laser vision sensor detects the start point. 

When the searching is approached from outside, the start point appears at the searching start point, or when the searching is approached from inside, the start point does not appear at the searching start point.

Modify the search distance or Modify the start point.

E1293

Laser vision sensor error.

An error is transmitted from the laser vision sensor. Refer to the history screen for more information.

Refer to the error number in HISTORY frame and the sensor manuals.

1: PC setup comms error - serial connection fault to PC

2: Sensor camera fault - no video from the sensor head

3: Sensor link fault - no comms to sensor head. Camera cable faulty?

4: No sensor connection - no video or comms. Sensor not plugged in?

5: Sensor at wrong temp - too hot or too cold

6: Sensor power failing - 24v supply to sensor head out of range. Camera cable faulty?

7: Lasers disabled - check the laser enable key switch, and the laser warning lamps

8: No sensor calibration - sensor calibration data faulty. Try a different sensor head

9: Seam out of range - no stripe in picture

10: Analysis could not see the seam. Hit data ok, but analysis failed, only in search

11: Not used in this interface

12: Seam has not been setup. Incorrect seam number?

13: No seam in image in tracking

14: Esc pressed in tools program while robot communicating with the sensor

15: Control unit memory corrupt, reformat and reload memory from backup.

16: Reading system data fail

17: Error reading seam from FLASH memory - corrupted?

18: Error reading seam from FLASH memory - corrupted?

19: Fault in the analogue I/O circuitry(POST)

20: Error in video acquisition hardware

21: Error in the on timer hardware

22: FLASH memory dead - needs replacing

23: Data FLASH memory full

24: FLASH memory bad sector - warning only

25: Error in the error log

26: Power to the I/O on the SAPEII board missing

27: ESTOP active - check the ESTOP link or connections

28: Within 5 degrees of the temperature limits

E1294

Laser sensor condition cannot be read

Cannot read the laser sensor condition file.

Move cursor on the LVSON/ CHGLVS command and, press [QuickOpen].

If not be solved, backup all file and execute the system format

E1295

Arc sensing only supports weaving shape=simple harmonic motion.

When the mode of weaving condition is not the single, it's detect

Set the mode of weaving condition to the single.

E1296

Assign welding current input port

The welding current input port was not set for arc sensing.

Assign the 13: welding current input port at Arc application parameter (System>4:2:).

E1297

License keys not mach.

This function requires the license key.

Please purchase its function at HYUNDAI ROBOT marketer.

E1298

Location detection result by LVS does not exist

There is no detection data from the laser sensor for location calculation.

If no issue is detected on the joint appearance, adjust the allowable change amount in the laser sensor condition.  At the end point, adjust the distance to detect the end point.

E1299

Start point detection only supports linear interpolation

The movement for mobile searching function only supports linear interpolation. The error occurs if it is not linear interpolation.

After recording the LVSON command, modify the calibration of the following step for linear calibration.

E1302

Error with the sensor synchronization step interpolation setting

During conveyor tracking, interpolation off step was executed.

Change interpolation of step.

E1303

Sensor synchronization function is not in use

The command was attempted while the sensor synchronization function is not available.

Check if the sensor synchronization function can be used.

E1304

Signal input during the sensor activation

When the sensor synchronization mode is set for test or demonstration, signals are being input while the sensor is working within the synchronization range.

Check the signal status during the sensor operation.

E1305

Sensor synchronization is not on

It is a case that corresponding command is performed at off status of sensor sync.

Please check the sensor sync status.

E1306

Gun search reference location not recorded

The mechanic constant file, the gun search standard location should be recorded.  If not, an error will occur when the gun search function or spot welding function is playing without the gun search standard location records.

Attach a new electrode which has not been consumed and record a gun search standard location.

E1307

Gun search is not completed normally

Playing of spot welding function was occurred without termination of gun search normally or gun search 2 was executed without execution of gun search 1.

Do the work after detection of tip consumption with execution gun search 1 and 2.

E1308

Problems in specifying tool numbers for steps

The tool number corresponding to the gun number is incorrectly indicated during the steps as registered in the SPOT or GUNSEA related commands.

Check the tool number corresponding to the gun number at system/application parameters/spot welding/gun number, tool number, and gun type setting.

E1310

Set squeeze force exceeded current limit range

Current limit (IP) of the servo amp was exceeding to current limit of calculation by commanding pressure.

Reduce the squeeze force setting or enlarge the servo gun operating motor capacity.

E1311

Set squeeze force exceeded overload detection level

Command pressure was exceeded over load detection level.

Predict the overload error and reduce the squeeze force setting.

E1312

Gun squeeze target location calculation result area deviation

Out of robot work space was occurred when pressure position (Object position) of servo gun calculation.

Change the pose of robot, record the position.

E1313

Set squeeze force range exceeded

The pressure in the welding condition data of spot welding parameter (M72) was exceeded configured pressure extend of pressure table of servo gun parameter.

Reduce the squeeze force setting.

E1314

Squeeze force alignment detection time exceeded

The detected consumption of an electrode is larger than the maximum electrode consumption set in the servo gun parameter.

Replace the electrode, or if necessary adjust the maximum electrode consumption of the servo gun parameter.

E1315

Gun number using servo gun is incorrect

The gun number used was not set for the servo gun.

Check the work is with whether servo gun in addition axis configuration

E1316

Robot search function or conveyor is running

When gun search function was executed, the function of robot searching or conveyer was running

Do not use robot search function or conveyer function in gun search operation.

E1317

Loading selected program from HRview

When a program was downloaded by HRview, (Run) command was executed.

Run the program after loading the work program from HRView.

E1318

Addition result is overflow

While executing the count register addition/subtraction, the addition result exceeds 255.

Max value of county register is 255, check the program.

E1319

Subtraction result is negative

While executing the count register addition/subtraction, the subtraction result has a negative value.

Check the program

E1320

Sensor is not operating during gun search

During the servo gun search function operation, or while searching the fixed tip consumption of robot equalizer function, the robot reaches the target location detecting the consumption by the sensor, but the sensor does not work.

1) Check if the sensor is working while the electrode is approaching at the sensor.

2) Check the connection wire diagram and/or connector.

3) Check if the point of contact at the sensor is appropriate.

E1321

Pallet number is not the same

In case of palletizing on the same pallet, palletize commands including PAL and PALEND should have the same pallet number. If a different pallet number is defined to commands, the error occurs.

1) Check the pallet number on palletize commands, such as TIERST, PALPU, PAL, PALEND, and PALRST for the same palletizing work.

2) Input same pallet number on the pallet

E1322

Pattern register not used

Palletizing pattern registers were inputted to palletize.

If invalid pattern register in 16 pattern registers was used, this error was occurred

1) Check pattern register number that was set up.

2) Check used/unused items of palletize pattern register.

E1323

Equalizer-less gun configuration error

The condition to be executed robot equalizer function was not enough.

Set the purpose in System/Initialization/Purpose setting as “spot” and select EQ’less for GUN1, pneumatic GUN 2, etc.

E1324

Palletizing job environment setting error

An error occurs because the palletize function is attempted for use at GUN2 without a proper setting in System/Initialization/Purpose setting.

Set GUN2 as 'palletize' in 'SYSTEM/ INITIALIZATION/USAGE SETTING'.

E1325

Palletized pickup function usage error

If PALPU (Picking up shift) is not located between PAL and PALEND in the program, an error occurs. In order to use the picking up shift amount of PALPU, the shift amount created in the PAL must be presented. PALPU must be located between PAL and PALEND in the program at all times. .

PALPU put on between PAL and PALEN D in the program.

E1326

Gun search 2 environment is inappropriate

Gun search 1 only is set to calibrate the gun consumption.  If Gun search 2 is attempted for use, an error occurs.

Set the configuration for both Gun Search 1 and 2 to calibrate the gun consumption.  Set 0 for the moving tip consumption/total consumption (%) in the servo gun parameter setting.

E1327

Servo hand maximum stroke location is exceeded

Open position of servo hand open step excess maximum open position of system/ application parameter/ palletizing/ servo hand parameter setting.

Reduce length of the offset of servo hand open step or increase maximum open position of servo hand parameter menu.

E1328

Servo hand maximum squeeze location is exceeded

Squeeze position of servo hand squeeze step is smaller than Maximum squeeze position of system/ application parameter/ palletizing/ servo hand parameter menu.

Increase the length of servo hand squeeze step's offset or decrease maximum squeeze position of servo hand parameter menu.

E1329

Servo hand squeeze alignment detection time is exceeded

While squeezing at servo hand squeezing step, squeeze force doesn't come in setting range in spite of passing system/ application parameter/ palletizing / servo hand parameter setting menu's Squeeze fault check Time.

1) Settle servo hand squeeze position.

2) Setting the Squeeze-Current Table of system/ application parameter/ palletizing/ servo hand parameter.

3) Settle squeeze force.

4) Settle squeeze fault check Time.

E1330

.LD? file cannot be loaded during PLC run

You tried to load ladder file(.LAD) while embedded PLS RUN or Remote-RUN mode

Turn the embedded PLC to STOP or Remote-STOP mode, and try again.

E1331

Reserved program exe. is possible at remote mode

Reserved program exe. function has been attempted while currently mode is not a remote mode

Check the current mode

E1332

Check program strobe signal usage

You tried to start in case of system/ user parameter menu's FIFO function (2) Program is <Ext-Sel> & (1) Application No. is <20EA> or <1EA> & program strobe signal use <DSBL>.

Confirm the setting of program strobe signal use at system/ user parameter menu.

E1333

Selected program does not exist

Reserved program is not exist on the internal memory when execute FIFO register's reserved program.

Confirm selected program on the internal memory.

E1334

Excessive free fall! Start after setting the step.

When motor off for return to previous position is enable, fall length excess limit for error detect. If error isn't occurring in the case of robot restart because of stopped step is out of normal trace this error inform to user warning.

1) In spite of restart at current position interference isn't occur start after set again current step.

2) If interference expects when step execute at current position, exchange robot position at manual mode.

3) If error detect length is unsuitable, adjust limit for error detect at system/ 2: control parameter/5: return to the previous position menu.

E1335

Continuous play not available during the FIFO function

When execute program at FIFO Function, in case of cycle type of the condition set menu is continue input start.

When apply FIFO Function, please use after select 1cycle type of the condition setting menu.

E1336

Unregistered user coordinate system.

The user coordinate system is not registered.

Select a program arbitrarily and record zero point, X direction, and XY surface. Then, register a user coordinate system in System>Control parameters>Coordinate registration>User coordinate.  If you wish to use the coordinate system within the teaching program, refer to MKUCRD command.

E1337

Failure in executing the SOFT command during the specified time.

When execute SOFT instruction While setting time (5sec) command and current encoder's difference is over 384Bit

Please set to 0 Accuracy for step before SOFT instruction.

E1338

Soft floating error detection distance exceeded

When SOFT instruction executed, position difference is over error detection level (distance).

Adjust error detection level (distance).

E1339

Insufficient number of CMOV steps prior to the ARCON command.

CMOV steps are insufficient to calculate retry or rerun during the cooperation control arc welding.

Add CMOV steps suitable for re-try settings between COWORK and ARCON commands. (2 more steps for re-enter, 1 or more steps for others)

E1340

Robot Cooperation control is inappropriate (WD, common coordinate)

The control setting is inappropriate to execute COWORK command.

Verify communication status, common coordinate was set, same between manual cooperation role and COWORK's role of robot.

E1341

Cooperative playback wait time exceeded

The cooperative robot is ready for cooperation within the standby time period set after COWORK command.

Considerate wait time of COWORK must be set, considering the other robots. Or you can set the time as 0, waiting until agreement.

E1342

Robot cooperative state, common coordinate system invalid

COWORK cannot be executed as in validity of cooperative control, or as no common coordinate.

Set <Enable> for cooperative control in System setting/control parameter/cooperative control parameter and define the common coordinate system.

E1343

COWORK function execution is not aligned

Duplicated COWORK is used, or program encounter END without COWORK END

COWORK function is programmed with pairing COWORK and COWORK END. Duplicated COWORK is used, or program encounter END without COWORK END

E1344

COWORK parameter(M/S, robot number) error

COWORK's partner robot number is wrong set as my robot number.

The robot number cannot be set the same as the number set in COWORK M(S), S(M)= robot number. Please change the robot number.

E1345

Slave robot is already in cooperative state.

The slave robot’s cooperation operation is running in COWORK END location or stopped.

Do not change the steps arbitrarily in order to ensure normal cooperation between the master and the slave robot.

E1346

P* Limit on number of repeated times (10 times) exceeded

You can't repeat steps including P* over 10 times.

(for limit of calculation load)

Insert the hidden pose MOVE within the previous 10 steps.

E1347

Coordinate system that does not support shift calculation.

You can only add <Base/Robot/Tool/User coordinate system shift> to <Base/Robot/Encoder/User coordinate pose>.

The shift operation of other coordinate system is not permitted.

Shift of base or tool coordinate system can be added, and shift calculation for other coordination is not permitted.

Check the pose or shift variable/ constant and convert it to permitted coordinate system.[Quick Open]

E1348

Servo gun connection completion wait time exceeded

For marked time gun connection doesn't complete.

If connection complete at automatic tool changer, send spot gun connection complete signal to controller. GUNCHNG ON, commend execute after connection between gun and ATC.(automatic tool changer)

E1349

Servo gun cannot be separated within time limit (5 seconds)

After GUNCHNG OFF instruction executes, within 5sec spot gun doesn't disconnect.

Please contact with our service department.

E1350

The user coordinates are not specified.

Don't set user-coordinate number in the [Condi Set].

Please input user coordinate number with T/P, or execute 'SELUCRD' command with teaching program.

E1351

As the same number, interrupt is defined as duplicate

For pre-defined interrupt number redefine without delete.

Define not used interrupt number or after execution interrupt delete.

E1352

First execute the interrupt definition.

Private interrupt enable instruction executes without defined number interrupt execution.

After pre-execution for interrupt define instruction executes private interrupt enable instruction.

E1353

Exceeded the permitted trajectory deviation distance.

The trajectory deviation distance by tracking exceeds the allowable value.

Modify the teaching location, or adjust the allowable trajectory deviation distance.

E1354

Exceeded the permitted trajectory deviation angle.

The trajectory deviation angle by tracking exceeds the allowable value.

Modify the teaching location or adjust the allowable trajectory angle distance.

E1355

Cooperative robot error - Stop

Partner robots aren't ready to cooperate. One of them is stop status.

Check the running status mode.

If you want to rerun after stopping playback of cooperation, you will run Master ahead after running Slave.

E1356

HiNet connection error– Duplicate robot number

Cooperation control is impossible because duplicated robot number can't be identified the robot

Inspect robot number of robot connected in HiNet, and change overlapped robot number.

After this action, you must repower the controller.

E1357

Coolant condition error signal input

Coolant cycle error signals are received.

Check the cooling system.

If there is no error, check the setting of input signal port in controller.

And restart welding step after removing error state.

E1358

Interrupt activated in continuous path.

When Interrupt Define or Enable instruction executes, continuous path function has been executed.

Cannot use interrupt & continuous path function at the same time

E1359

Continuous path set in interrupt activation.

When continuous path set, Interrupt function already executes.

Cannot use interrupt & continuous path function at the same time

E1360

Control constant file is damaged.

Structure of control integer file was damaged.

Initialize the memory by assistant of A/S member in HHI.

E1361

Machine constant file is damaged.

Structure of machine integer file was damaged.

Initialize the memory by assistant of A/S member in HHI.

E1362

Control constant file is write prohibited.

Data cannot be recorded at file of control integer.

Please change the file property of control integer.

E1363

Machine constant file is write prohibited.

Data cannot be recorded at file of machine integer.

Please change the file property of machine integer.

E1364

Master duplicate setting condition.

The number of controllers which are set as masters of manual mode is more than 2EA.

Set only one master using R351 code or F key to convert the manual cooperative condition.

E1365

Cooperative state preparation is not ready.

A master of manual mode is not selected.

Select a master for cooperative robots of manual mode.

E1366

Master number of slave is weird.

The master number selected by the slave is not coincident with the master number.

The remedy is still being researched.

E1367

Shift not supported from CMOV

Shift functions are applied to CMOV, the coordinate system is not supported.

The robot coordinate system should be applied when shift functions such as online shift, XYZ shift, and variable shift are applied to CMOV.

E1368

Master for coordinate transformation is not set

The coordinate of step data is the master end effector coordinate, but the master robot is not selected.

Set the master robot’s manual coordinate status as master for the current step.

E1369

Master No, ID of CMOV is inappropriate.

The master number from COWORK S, M=#1,ID=#2 is not coincident with the master number from CMOV R#1#2.

Record CMOV as to have the same master as the #1 and #2 set in COWORK.

E1370

H axis, V axis motion limit

Combination angle of H axis and V axis reached the limit

You should move H axis or V axis within the limit

E1371

No signal input during the conveyor operation

Conveyor run signal isn't input.

Check signal input state.

E1372

WCR not turned Off within time limit.

WCR did not fall in limit time.

Check signal input state.

E1373

ARCON C=.. prohibited from use during digital welding.

This ARC command is not valid in digital welding.

You should use [ARCON ASF#=] command.

E1374

Press the welder remote button.

When analog active is selected remote button must be pushed.

Push the 4th button (rem) in Measured screen. If rem is disappeared, mode is remote.

E1375

CAN port of the welder is not working

When a digital welding machine is selected any CAN message is received for some time.

Check CAN cable and power of the digital welding machine.

E1376

Welder (E00): Welding setting program does not exist.

no welding parameters available for selected wire material-wire diameter-gas combination (no reasonable combination)

Select other wire material-wire diameter-gas combination.

E1377

Welder (E01): Welder power supply overheated.

thermal sensor of power unit measures a too high temperature

let machine cool down in standby

E1378

Welder (E02): Main power over-voltage error.

main voltage too high (24V supply > 36V)

check mains voltage and control transformer

E1379

Welder (E03): Welding current is too high.

welding current is too high

check pc-board LSW

E1380

Welder (E04): Air cooling system error.

temperature sensor of the power unit detects that the unit heats up too fast

Check cooling fan and air circulation.

E1381

Welder (E05): Water cooling system error.

Flow rate of the coolant is too low. (0.3 l/min) pump is not working.

Check the connector of the flow meter, coolant amount, and flow rate. Inspect the DP-MAPRO fuse S17 (2.5A).

E1382

Welder (E06):2nd power over-voltage error.

Master detects output voltage is too high(112V or more)

exchange power unit

E1383

Welder (E07): EEProm chksum error.

No welding program stored or error during reading from memory

transfer welding programs to machine again

E1384

Welder (E08): Wire supply device error.

Power consumption of wire feed motor too high no tachometer signal no CAN-Bus connection between MAPRO and DMR(feeder motor and control board)

Please remove obstacles that disturb spin by blowing out the torch device with compressed air.

Please check the wire feed device.

Please check the wire connection between feeder motor and DMR.

E1385

Welder (E09): Current/Voltage measurement error.

Measuring difference between Master and Process

Inspect the wire connection between the welder current sensor board (pc-board LSW) and the welder current output socket board (pc-board DK-UFK).

E1386

Welder (E10): Torch socket/cable error.

Short circuit of torch control cables or between torch switch wires and welding potential

Check torch control cables and torch interface.

E1387

Welder (E11): Remote device connection error.

Short circuit between remote control cables

Check the cable connection between the remote controller and the remote controller sockets.

E1388

Welder (E12): Process not responding

Process is not responding to Master.

Turn the power of the welder off and turn it on again. Replace pc-board DP-MAPRO if necessary.

E1389

Welder (E13): Temperature sensor error.

Temperature sensor is defective.

Check resistor value and wiring of the sensor.

E1390

Welder (E14): Supply voltage is too low.

Supply voltage is too low. (<17V)

Check the main input voltage and adjust the electric transformer.

E1391

Welder (E14): Supply voltage is too low.

It is an error (E15) of undesignated welder.

If the trouble is repeated, please contact to A/S staff of HHI.

E1392

Welder (E16): 1st power over-current protection

Power consumption of power unit 1 is too high.

Exchange power unit.

E1393

Welder (E17): Unidentified welder error number

Undefined welder error. (E17)

If the trouble is repeated, please contact to A/S staff of HHI.

E1394

Welder (E18): 2nd power overload protection

Safety shutdown to protect electrical components temperature sensor is disconnected

Let machine cool down in standby check temperature sensor

E1395

Welder (E19): Unidentified welder error number

Undefined welder error. (E19)

If the trouble is repeated, please contact to A/S staff of HHI.

E1396

Welder (E20): Output voltage is too high

The output voltage detected at the process is too high.

Exchange power unit.

E1397

Welder (E21): Output current/voltage measurement error

external output current/voltage or measure-difference between Master and Process

Exchange power unit.

E1398

Welder (E22): Main power voltage is too low

The main power voltage detected at the power unit is too low.

Check mains power and rectifier.

E1399

Welder (E23): Main power voltage is too high

The main power voltage detected at the power unit is too high.

Check mains power's voltage.

E1400

Welder (E24): 2nd power over-current protection

Power consumption of power unit 2 is too high.

Exchange power unit.

E1401

Welder (E25): DK-DCDRV jumper setting error

An error occurs in setting the pc-board DK-DCDRV (the primary voltage adjustment board) jumper.

check jumper J1, J2 on pc-board DK-DCDRV

E1402

Welder (E26): Unidentified welder error number

undefined welder error (E26)

If the trouble is repeated, please contact to A/S staff of HHI.

E1403

Welder (E27): Welding program does not exist (DSP)

welding programs faulty or not available

Select other wire material - wire diameter - gas combination transfer welding programs to machine again.

E1404

Welder (E28): Unidentified welder error number

undefined welder error (E28)

If the trouble is repeated, please contact to A/S staff of HHI.

E1405

Welder (E29): Unidentified welder error number

RS232C port in welder is fault

If the trouble is repeated, please contact to A/S staff of HHI.

E1406

Welder(E30):2nd power voltage is too low

The main voltage detected at the power unit 2 is too low.

Check mains power and rectifier.

E1407

Welder(E31):Master is not responding

Master is not responding to Process

Turn the welder OFF and then ON again. Replace the pc-board DP-MAPRO as necessary.

E1408

The gas output exceeded the specified time.

When welding finished, GAS ACTIVE signal is not disabled within assigned time.

Check the CAN communication cable and welding machine.

E1409

0 gun)Gun search reference location record failure!

If gun search standard position recode performs GUNSEA sentence at ON status, standard position is stored at file. The error happened at this time.

Please check the file.

E1410

Gun types of multi-gun are different.

Different gun types were used in the command statement for a simultaneous welding of multiguns.

Check the gun number type.

E1411

Welder of multi gun cannot be mutually used.

During the simultaneous multi-gun welding, the No. of the welder matching the gun No. has overlapped.

Check the welder setting of the corresponding gun number.

E1412

Stop point deviated from the trajectory during welding.

The stored welding stop point deviates more than 2 cm from the welding trajectory.

Move the robot at welding stop pose by Jog, and start execution

E1413

Interpolation is OFF for arc welding entry/processing step.

Entrance/progressing step for arc welding is interpolation OFF.

Please set the entrance / progressing step for arc welding into linear or arc interpolation.

E1414

ARCON cannot be used for step 0.

ARCON command is recorded at program step 0.

ARCON command should be recorded other steps beside command 0.

E1415

Arc welder is not operating.

Communication ready for arc welding machine is not input.

1) Please check communication cable connected to welding machine. (A07-->X7)
2) Please check performing status of inner PLC. (X7 --> DI111)

E1416

Limit exceeded during arc welding.

Restricted value installed at condition file is exceeded during arc welding.

1) Please check welding tip or supply system.

2) Please adjust the restricted value of welding condition file.

E1417

Robot has escaped from the operation-limiting cubic

The robot is soon to pass a designated operation limitation area.

Check the operating limitation cubic and move the robot to the inside of the operation limitation area.

E1418

Robot has collided with a mirror axis

The robot holder is soon to collide with a mirror.

Check the mirror position setting value and move the robot so as not to collide with the mirror.

E1419

Collision with the main body of robot

The robot is soon to collide with the main body.

Check the collision detection area of the main body and move the robot so as not to collide with the main body.

E1420

Robot link has collided with an operation limiting area.

The robot link is soon to pass the operation limitation area designated by the user.

Check the operation limitation cubic and move the robot to the inside of the operation area.

E1421

Controller setting is not supported for arc welding.

Arc command has been executed while arc-welding function is disabled in the controller setting

Select appropriate setting between analog, digital from the dialog ‘System→Initialization→controller setting’

E1422

There's no response from Panasonic welder.

Communication error to Panasonic welder

1) Welder’s power may be off

2) Error on communication cable

3) Error on 24 V power supply of communication cable

4) Error on controller’s serial communication setting

1) Check welder’s power.

2) Check the communication status between controller and welder

3) Check power terminal (socket) of cable

4) Check if controller’s serial communication setting is for Panasonic

E1423

3 consecutive commands have been transmitted to Panasonic welder, but no response was received from the welder.

Communication error to Panasonic welder

1) The power of the welder should be checked.

2) The connected state of the communication cable between the controller and the welder should be checked.

3) The power terminal of the cable should be checked. 

4) 6=ON of the DSW1 within the Panasonic should be checked.

E1424

Error in Panasonic welder (B03) Detect undefined error (4).

The undefined error has been detected.

1) Change the welder.

2) If the same error occurs, contact with our service department.

E1425

Error in Panasonic welder (B04) Detect communication problem.

The communication abnormality between the welder and the feeder unit has been detected.

1) Check the welder and the feeder unit for their connection.

2) Check the fuses of welding power.

3) Change the intermediate parts of the feeder unit and the controller.

E1426

Error in Panasonic welder (B05) Detect governor problem.

The error that occurs in the welder with special specifications has been detected.

1) Change the welder.

2) If the same error occurs, contact with our service department.

E1427

Error in Panasonic (B06) Detect Encoder problem.

Wire supply motor is not spinning normally, or disconnection of encoder signal is expected. Try to spin the motor and if it spins (even a little), encoder damage or disconnection on wiring is suspected

Replace feeder unit

E1428

Error in Panasonic (B07) Detect mortor problem.

Detected the wire supply motor’s spinning without the spin command. If the motor is actually spinning, error on PCB of wire supply device is suspected

Replace feeder unit

E1429

Error in Panasonic (B08) Detect the 2nd over volatage.

Because of the error on the 2nd circuit, the voltage exceeding the maximum rating was applied. 

Turn off the power switch and remove the cause of error and overvoltage.

E1430

Error in Panasonic (B11) Detect the 2nd over current.

Current that exceeds the maximum rated voltage flows because of short-circuit occurred on secondary side circuit

Turn off the power switch and remove the cause of short-circuit and over-current Turn off the power switch and remove the cause of short-circuit and over-current

E1431

Error in Panasonic (B10) Detect temperature rise problem.

Internal temperature of welder has increased over the rated value

1) Turn off the power until the internal temperature goes down

2) Remove the cause of increased internal temperature (exceeded rated operation, blockage of ventilation system of front and side)

E1432

Error in Panasonic (B11) Detect the 1st over voltage.

Input voltage exceeds the allowed range

Turn off the power switch and adjust the input voltage to be within +10% range of rated voltage

E1433

Error in Panasonic (B12) Detect the 1st low voltage.

Input voltage is lower than the allowed range

Turn off the power switch and adjust the input voltage to be within -10% range of rated voltage

E1434

Error in Panasonic (B13) Detect torch switch problem.

Welding has started within 3 seconds from the power on. Welding is only possible after 3 seconds for safety reason

Turn off the power switch and try it again

E1435

Error in Panasonic (B14) Detect CT offset problem.

Output current or output voltage is detected when the power switch turned on. Product malfunction or a current, voltage may be supplied to welder’s secondary side from external area.

1) Check if power is supplied to welder’s secondary side

2) Replace the welder

E1436

Error in Panasonic (B15) Detect VT offset problem.

Output current or output voltage is detected when the power switch turned on. Product malfunction or a current, voltage may be supplied to welder’s secondary side from external area.

1) Check if power is supplied to welder’s secondary side

2) Replace the welder

E1437

Error in Panasonic (B16) Detect cooling circuit problem.

An error is detected in the  welder cooling circuit, 

Replace the welder

E1438

Error in Panasonic (B17) Detect gas depression problem.

An abnormal gas reduction is detected at the welder.

1) Check the connection and the remaining amount of welding gas.

2) Replace the welder

E1439

Error in Panasonic (B18) Detect emergency stop problem.

Emergency stop signal is being input to Jig terminal.

Turn off the power switch and examine the cause of emergency stop signal of Jig terminal.

E1440

Error in Panasonic (B19) Detect external input1 problem.

The signal connected to EXT1 inside the welder is being input. (Negative logic)

Check the STOP1 terminal’s collision sensor or the terminal connection inside the welder.

E1441

Error in Panasonic (B20) Detect external input2 problem.

The signal connected to EXT2 inside the welder is being input. (Negative logic)

Check the STOP2 terminal’s terminal connection inside the welder.

E1442

Error in Panasonic (B21) Detect memory problem.

An error is detected at the memory inside the welder.

1) Turn the welder OFF and ON again.

2) Replace the welder

E1443

Error in Panasonic (B22) Detect CPU problem.

An error is detected at the CPU inside the welder.

1) Turn the welder OFF and ON again.

2) Replace the welder

E1444

Error in Panasonic (B23) Detect Arc start problem.

Arc start did not activated within 4 seconds from the input of welding activation signal

Check if the voltage detection line is disconnected, loose contact.

E1445

Panasonic welder does not support  the setting

Synergic welding setting that Panasonic welder does not support is selected

Select synergic welding setting that Panasonic welder supports.

E1446

Robot link bumping into the operation limit

Robot link exceeds the limited value and going to crash

Move the Robot link into the operation area or adjust the operation limit setting.

E1447

There is no license of arc sensing function

No license for arc-sensing function

Contact our office to obtain a license.

E1448

There is no license of LVS function.

There is no license to use LVS function.

Contact our office to obtain a license.

E1449

There is no license of cooperation control (CWORK) commend.

There is no license to use cooperation control (CWORK) command.

Contact our office to obtain a license.

E1450

There is no license of automatic calibration (ATDC) function.

There is no license to use automatic calibration (ATDC) function.

Contact our office to obtain a license.

E1451

There is no license of embedded DeviceNet function.

There is no license to use embedded DeviceNet function.

Contact our office to obtain a license.

E1452

Servo hand environment setting error.

Servo hand related command has been executed while the status is not Servo hand environment.

Check the setting status.

E1453

Gun type setting error

Spot welding related command is executed by independent drive. Gun type for the gun number is not set to stationary

Use it after set the gun type to stationary

E1454

(0axis) Control status error

When an error occurs, while executing a command relating to the spot welding as recorded in the program, when the axis control for the corresponding gun number is turned OFF, while executing a command related to the spot welding by an independent operation, or when the axis control for the corresponding gun number is turned ON.

Adjust the control status of corresponding axis when a spot welding related command is executed.

E1455

(0 axis)Independent operation is not completed

AXISCTRL ON command try to control the designated axis, and the axis is already in independent drive

Adjust the location so that the AXISCTRL ON command can be executed after the termination of the axis’s independent drive

E1456

Program XXXX.JOB doesn't exist.

Started while the selected number’s job program does not exist

Select the correct program (or copy it correctly) and start

E1457

Running failure because external stop input is in progress.

Outer stop signal has entered at the time of start. (Check from the T/P input signal monitoring window)

Outer stop input signal must be off. Set outer stop as 0 from the assigned input signal to disable the outer stop.

E1458

Door switch signal input is in progress! Running failure.

Door switch signal has entered at the time of start

Start after the door is closed.

Or check if the signal connection is normal

E1459

External program selection input signal is unstable

Assignment value for input signal of program selection has changed momentarily when remote mode started. (Check from the T/P input signal monitoring window)

Please adjust the I/O sequence so that the start signal is entered after the program number signal has entered. Or check if the signal connection is normal

E1460

Program Strobe signal is not entered

Program Strobe signal has not been activated when the remote mode started

Please adjust the I/O sequence so that the external start is activated after the program Strobe signal has entered. Or check if the signal connection is normal

E1461

Input for program selection signal is 0.

0 has entered as program selection signal value when the remote mode started

Please adjust the I/O sequence so that the external start is activated after the program selection signal value has entered. Or check if the signal connection is normal

E1462

Plasma welder is not responding.

Communication error occurred between the Hi5 controller and Plasma welder

1) Check the connection status of communication line between the controller and welder

2)Check the status of controller communication setting from ‘System>2:Control Parameter>3:Serial Port’

3) Check the status of communication with the ‘Communication testing’ function from the dialog

E1463

Plasma welder error (E01) pilot arc not ignited

Pilot ARC ignition has not started within 2 seconds from the activation of Pilot.

Check the cause of trouble and fix it. Release the error status of welder, and try to initiate the Pilot.

E1464

Plasma welder error (E02) main arc not ignited

Main ARC ignition has not started within 2 seconds from the activation of Main ARC

Check the cause of trouble and fix it. Release the error status of welder, and try to initiate the Main ARC while Pilot ARC is initiated.

E1465

Plasma welder error (E03) device overheating

Trance, reactor, semiconductor is overheated due to an operation over-load

Wait for the internal temperature of power supply unit cools down by the internal fan, and release the error status of welder. Once the error code that displayed at the front of welder is gone, continue with the operation

E1466

Plasma welder error (E04) 1st over-current

Error is detected from the IGBT of welder’s main

Check the cause and fix it. Restart and try to run the operation. If the problem persists, stop the operation and please contact to the welder’s manufacturer.

E1467

Plasma welder error (E06) shield gas pressure drop

Pressure of Shield gas has reduced to below 0.15MPa

Check the pressure of Shield gas. If the gas valve is closed, open it and release the error status of welder. Once the error code that displayed at the front of welder is gone, continue with the operation

E1468

Plasma welder error (E07) pilot gas pressure drop

1) Pressure of Pilot gas has reduced to below 0.15MPa.

2) Pilot gas flux has decreased below 0.08L/min while welding operation

1) Check the pressure of Pilot gas. If the gas valve is closed, open it and release the error status of welder. Once the error code that displayed at the front of welder is gone, continue with the operation  

2) Check the cause to fix the error, and release the error status of welder. Once the error code that displayed at the front of welder is gone, continue with the operation

E1469

Plasma welder error (E08) insufficient coolant water flux

Insufficient flux of coolant

Check the cause (Blockage of Torch waterway, reduced pump performance, flux sensor malfunction) to fix the error, and release the error status of welder. Once the error code that displayed at the front of welder is gone, continue with the operation

Meanwhile, check if the flow switch moves on the acrylic panel on the side of the welder.

E1470

Plasma welder error (E09) emergency stop

Emergency stop signal is entered

After the release of emergency stop, release the error status of welder. Once the error code that displayed at the front of welder is gone, continue with the operation

E1471

Plasma welder error (E11) chiller error

Error occurred from the Chiller’s embedded coolant circulating system, or when unit cooler is connected

Check the Chiller’s embedded coolant circulating system to fix the problem and release the error status of welder. Once the error code that displayed at the front of welder is gone, continue with the operation

E1472

Plasma welder error (E20) input over-voltage

Power voltage over 240V has entered

Check the power voltage to fix the problem and release the error status of welder. Once the error code that displayed at the front of welder is gone, continue with the operation

E1473

Plasma welder error (E21) input under-voltage

Power voltage under 180V has entered

Check the power voltage to fix the problem and release the error status of welder. Once the error code that displayed at the front of welder is gone, continue with the operation

E1474

Plasma welder error (E81) over-voltage input

400V voltage has entered at 200V setting status, or 200V voltage has entered at 400V setting status

Check the power voltage to fix the problem and release the error status of welder. Once the error code that displayed at the front of welder is gone, continue with the operation

E1475

Plasma welder error (E85) start failure

Power activation has failed

Restart and try to run the operation.

If the problem persists, please contact to the welder’s manufacturer

E1476

Plasma welder error (E94) memory error

Error occurred on a memory that stores the parameter

Restart and try to run the operation.

If the problem persists, please contact to the welder’s manufacturer

E1477

Please operate it with Motor ON state.

Attempted while the motor is not On

Check the motor on status and try it

E1478

Please operate it with automatic mode.

Attempted while it is not on auto mode

Check the auto mode status and try it

E1479

All subtasks are being used

The maximum number of subtasks is limited to 3. An order that exceeds the level is requested.

Please contact with our service department.

E1480

There is an axis being used by another task

The axis that is required to move to a subtask has been travelling already.

Check the control of the moving axis.

Please contact with our service department.

E1481

Commands related to servo program is already in executing.

Servo gun related command cannot be executed at the same time

Please contact with our service department.

E1482

The relevant subtask is being used.

The subtask that is required to be run is being used already.

Please contact with our service department.

E1483

Setting of the coordinate system and unit of step doesn't match.

The unit set in the recently executed step does not support the base and the user’s coordinate system.

The system with the driving axis supports the base and the user’s coordinate system with only the unit including the driving system.

Change the unit number to the number including all the driving axes. In other ways, when the robot coordinate system is used, change the step’s coordinate system to the robot or axis coordinate system. 

E1484

Error in unit setting - Unable to use synchronous feature

The unit without all the driving axes cannot use the functions of the stationary tool interpolation, positioner synchronization, and conveyor synchronization.

Change the unit number to the number including all the driving axes.

E1485

(0 axis) Servo Tool has broken off.

It tried to move while the servo tool has been separated.

Check the servo tool for the connection state.

E1486

Specifying Change target is wrong.

When the servo tool changes, the additional axis number to the changed subject is not defined.

Identify the setting of the changed subject on the System/Applicable Parameter/Servo Tool Change/Servo Tool Constant Setting screen.

E1487

Problems in specifying additional axes.

The used additional axis number has been set wrongly.

Identify the axis specifications and the composition on the System/Initialization/Additional Axis configuration setting screen.

E1490

Cannot run in the subtask.

The functions run only by the main task cannot be executed by the subtask. 

Among robot functions listed in the subtask, exclude the functions that can be executed only by the main task.

E1491

This type of ARCON command is not supported.

It is a command whose format is not supported by the Arc Control Setting of the controller.

Use the ARCON command whose format matches that of the present welder.

Ex) ARCON ASF#=1

E1492

The distance between steps is too small. WEAVING can't be executed

Recorded distance between steps is too short to run the weaving.

Widen the distance between steps that run the weaving function.

E1493

The measured panel thickness is outside the normal range.

After the pressurization and fitting processes, the measured panel thickness was over the limit of the standard thickness.

Check whether any of the panels has been left out. Perform the gun search and the gun search reference position record.

E1494

Error detection is transmitted from the welder to the controller.

The error number detected at the welder is transmitted.

Check the supply power to confirm that the power applied is less than 80% of the rated voltage for 3 seconds.

E1495

0 gun) Cannot be executed while in the servo clamping state!

The command cannot be executed while in the servo clamping state.

Check the servo clamping state.

E1496

Height sensing conditions cannot be read

Failure to read the height-sensing conditions of the file.

Place a cursor at HSensON command and press [QuickOpen] key to create a file. If this action still cannot resolve the issue, back up the previous file and initialize the system.

E1497

Height sensing cannot be executed

The height sensing cannot be executed while executing the weaving function.

Use only one type of function, either weaving function or height sensing.

E1498

Effective poses are less than 3

In order to carry out TONL (online coordinate conversion) SFT/3POS/NPOS, 3 or more effective poses are required.

Check the poses used for the standard position and the measurement position.

E1499

Allowable deviation is exceeded.

The calculated deviation during TONL (online coordinate conversion) SFT/3POS/NPOS exceeds the allowable deviation.

Check the poses used for the standard position and the measurement position.